2001 NISSAN ALMERA service

SMT563AA
Replacing Oil SealNJMT0035DIFFERENTIAL OIL SEALNJMT0035S011. Drain gear oil from transaxle.
2. Remove drive shafts. Refer to AX-11, ªRemovalº.
3. Remove differential oil seal.
SMT564AB
SMT925DA
4. Install differential oil seal.
+Apply multi-purpose grease to seal lip of oil seal before
installing.
5. Install drive shafts. Refer to AX-12, ªInstallationº.
SMT926DA
SMT927D
+Install differential oil seal so that dimension ªAº and ªBº
are within specifications.
Unit: mm (in)
Item Model A B
DimensionRS5F30A
þ0.5 (þ0.020) to 0.5 (0.020) RS5F70A
RS5F50A
ON-VEHICLE SERVICE
Replacing Oil Seal
MT-20

SMT143DC
STRIKING ROD OIL SEALNJMT0035S021. Remove transaxle control rod from yoke.
2. Remove retaining pin of yoke.
+Be careful not to damage boot.
SMT566A
3. Remove striking rod oil seal.
SMT570A
4. Install striking rod oil seal.
+Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT876D
+Drive it in as far as it will go.
SMT715BD
Position Switch CheckNJMT0036BACK-UP LAMP SWITCHNJMT0036S01Ð RS5F30A and RS5F70A ÐNJMT0036S0101+Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
ON-VEHICLE SERVICE
Replacing Oil Seal (Cont'd)
MT-21

PNP SWITCHNJMT0036S02Ð RS5F70A ÐNJMT0036S0201+Check continuity.
Gear position Continuity
Neutral Yes
Except neutral No
SMT939D
BACK-UP LAMP SWITCH AND PNP SWITCHNJMT0036S03Ð RS5F50A ÐNJMT0036S0301+Check continuity.
Gear position Continuity
Reverse 1 - 3
Neutral 2 - 4
Except reverse and neutral No
ON-VEHICLE SERVICE
Position Switch Check (Cont'd)
MT-22

General SpecificationsNJMT0068TRANSAXLENJMT0068S01
Applied modelEurope
QG15DE
Model code number4M506
Transaxle modelRS5F30A
Number of speeds5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.333
2nd1.782
3rd1.207
4th0.902
5th0.756
Reverse 3.417
Number of teeth Input gear 1st 15
2nd 23
3rd 29
4th 41
5th 45
Rev. 12
Main gear 1st 50
2nd 41
3rd 35
4th 37
5th 34
Rev. 41
Reverse idler gear 30
Oil capacity!(Imp pt)2.8 - 3.0 (4-7/8 - 5-1/4)
Oil level (Reference data) mm (in) 58 - 66 (2.28 - 2.60)
Remarks1st & 2nd double baulk ring type synchronizer (where fitted)
FINAL GEARNJMT0068S02
EngineQG15DE
Final gear ratio4.167
Number of teethFinal gear/Pinion 75/18
Side gear/Pinion mate gear 14/10
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F30A
General Specifications
MT-118

Gear End PlayNJMT0069Unit: mm (in)
Gear End play
1st main gear0.18 - 0.31 (0.0071 - 0.0122)
2nd main gear0.20 - 0.30 (0.0079 - 0.0118)
3rd main gear0.20 - 0.30 (0.0079 - 0.0118)
4th main gear0.20 - 0.30 (0.0079 - 0.0118)
5th input gear0.18 - 0.31 (0.0071 - 0.0122)
Clearance Between Baulk Ring and GearNJMT00701ST, 2ND, 3RD, 4TH & 5TH BAULK RINGNJMT0070S02Unit: mm (in)
Standard Wear limit
1.0 - 1.35 (0.0394 - 0.0531) 0.7 (0.028)
1ST AND 2ND DOUBLE BAULK RING (WHERE FITTED)NJMT0070S04Unit: mm (in)
SMT906D
Dimension Standard Wear limit
A 0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
B 0.7 - 1.0 (0.028 - 0.039)
Available Check PlugsNJMT0071REVERSE CHECK PLUGSNJMT0071S01
Reverse check turning torque (At striking rod) N´m (kg-cm, in-lb) 4.9 - 7.4 (50 - 75, 43 - 65)
Thickness mm (in) Part number*2
8.3 (0.327) 32188-M8001*1
7.1 (0.280) 32188-M8002
7.7 (0.303) 32188-M8003
8.9 (0.350) 32188-M8004
*1: Standard size check plug
*2: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F30A
Gear End Play
MT-119

Available Snap RingsNJMT0074INPUT SHAFT FRONT BEARINGNJMT0074S01
Allowable clearance0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number*
1.27 (0.0500) 32204-M8004
1.33 (0.0524) 32204-M8005
1.39 (0.0547) 32204-M8006
1.45 (0.0571) 32204-M8007
*: Always check with the Parts Department for the latest parts information.
INPUT SHAFT 5TH SYNCHRONIZER HUBNJMT0074S05
Allowable clearance0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number*
2.00 (0.0787) 32311-M8812
2.05 (0.0807) 32311-M8813
2.10 (0.0827) 32311-M8814
2.15 (0.0846) 32311-M8815
2.20 (0.0866) 32311-M8816
2.25 (0.0886) 32311-M8817
2.30 (0.0906) 32311-M8818
*: Always check with the Parts Department for the latest parts information.
INPUT SHAFT REAR BEARINGNJMT0074S06
Allowable clearance0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number*
1.27 (0.0500) 32204-4M400
1.33 (0.0524) 32204-4M401
1.39 (0.0547) 32204-4M402
1.45 (0.0571) 32204-4M403
*: Always check with the Parts Department for the latest parts information.
Available C-ringsNJMT0075MAINSHAFT C-RINGNJMT0075S01
Allowable clearance0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
3.63 (0.1429) 32348-M8800 4.12 (0.1622) 32348-M8807
3.70 (0.1457) 32348-M8801 4.19 (0.1650) 32348-M8808
3.77 (0.1484) 32348-M8802 4.26 (0.1677) 32348-M8809
3.84 (0.1512) 32348-M8803 4.33 (0.1705) 32348-M8810
3.91 (0.1539) 32348-M8804 4.40 (0.1732) 32348-M8811
3.98 (0.1567) 32348-M8805 4.47 (0.1760) 32348-M8812
4.05 (0.1594) 32348-M8806 4.54 (0.1787) 32348-M8813
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F30A
Available Snap Rings
MT-120

Available WashersNJMT0072DIFFERENTIAL SIDE GEAR THRUST WASHERNJMT0072S01
Allowable clearance between side gear and differential case with washer 0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness mm (in) Part number*
0.76 - 0.81 (0.0299 - 0.0319) 38424-01M10
0.81 - 0.86 (0.0319 - 0.0339) 38424-01M11
0.86 - 0.91 (0.0339 - 0.0358) 38424-01M12
0.91 - 0.96 (0.0358 - 0.0378) 38424-01M13
*: Always check with the Parts Department for the latest parts information.
Available Shims Ð Mainshaft and Differential
Side Bearing Preload and Adjusting Shim
NJMT0073BEARING PRELOAD (REUSED BEARING)NJMT0073S01Unit: mm (in)
Mainshaft bearing Differential side bearing
0.20 - 0.25 (0.0079 - 0.0098) 0.24 - 0.32 (0.0094 - 0.0126)
TURNING TORQUE (NEW BEARING)NJMT0073S02Unit: N´m (kg-cm, in-lb)
Final drive only Total (Final drive + Mainshaft)
2.0 - 7.8 (20 - 80, 17 - 69) 3.9 - 12.3 (40 - 125, 35 - 109)
MAINSHAFT REAR BEARING ADJUSTING SHIMSNJMT0073S03
Thickness mm (in) Part number*
0.10 (0.0039) 32137-M8000
0.15 (0.0059) 32137-M8001
0.20 (0.0079) 32137-M8002
0.25 (0.0098) 32137-M8003
0.30 (0.0118) 32137-M8004
0.35 (0.0138) 32137-M8005
0.40 (0.0157) 32137-M8006
0.45 (0.0177) 32137-M8007
0.50 (0.0197) 32137-M8008
0.55 (0.0217) 32137-M8009
0.60 (0.0236) 32137-M8010
0.65 (0.0256) 32137-M8011
0.70 (0.0276) 32137-M8012
0.75 (0.0295) 32137-M8013
0.80 (0.0315) 32137-M8014
0.85 (0.0335) 32137-M8015
0.90 (0.0354) 32137-M8016
0.95 (0.0374) 32137-M8017
1.00 (0.0394) 32137-M8018
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F30A
Available Washers
MT-121

DIFFERENTIAL SIDE BEARING ADJUSTING SHIMSNJMT0073S07Unit: mm (in)
Thickness mm (in) Part number*
0.44 (0.0173) 38454-M8000
0.48 (0.0189) 38454-M8001
0.56 (0.0220) 38454-M8003
0.60 (0.0236) 38454-M8004
0.64 (0.0252) 38454-M8005
0.68 (0.0268) 38454-M8006
0.72 (0.0283) 38454-M8007
0.76 (0.0299) 38454-M8008
0.80 (0.0315) 38454-M8009
0.84 (0.0331) 38454-M8010
0.88 (0.0346) 38454-M8011
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F30A
Available Shims Ð Mainshaft and Differential Side Bearing Preload and Adjusting Shim (Cont'd)
MT-122