2001 NISSAN ALMERA cooling

TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
IACV-AAC/V
OPENING+Engine: After warming up, idle
the engine.
+Change the IACV-AAC valve
opening steps using CONSULT-
II.Engine speed changes according
to the opening steps.+Harness and connector
+IACV-AAC valve
POWER BAL-
ANCE+Engine: After warming up, idle
the engine.
+Air conditioner switch ªOFFº
+Shift lever ªNº
+Cut off each injector signal one
at a time using CONSULT-II.Engine runs rough or dies.+Harness and connector
+Compression
+Injectors
+Power transistor
+Spark plugs
+Ignition coils
COOLING FAN+Ignition switch: ON
+Turn the cooling fan ªONº and
ªOFFº using CONSULT-II.Cooling fan moves and stops.+Harness and connector
+Cooling fan motor
ENG COOLANT
TEMP+Engine: Return to the original
trouble condition
+Change the engine coolant tem-
perature indication using CON-
SULT-II.If trouble symptom disappears, see
CHECK ITEM.+Harness and connector
+Engine coolant temperature sen-
sor
+Fuel injectors
FUEL PUMP
RELAY+Ignition switch: ON
(Engine stopped)
+Turn the fuel pump relay ªONº
and ªOFFº using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.+Harness and connector
+Fuel pump relay
EGR VOL
CONT/V
(If so equipped)+Engine: After warming up, idle
the engine.
+Change the EGR volume control
valve opening step using CON-
SULT-II.Engine speed changes according
to the opening step.+Harness and connector
+EGR volume control valve
VALVE TIMING
SOL+Ignition switch: ON
+Turn intake valve timing control
solenoid valve ªONº and ªOFFº
using CONSULT-II and listen for
operating sound.Intake valve timing control solenoid
valve makes an operating sound.+Harness and connector
+Intake valve timing control sole-
noid valve
SWIRL CONT
S O L VA LV E
(If so equipped)+Ignition switch: ON
+Turn solenoid valve ªONº and
ªOFFº with CONSULT-II and lis-
ten for operating sound.Solenoid valve makes an operating
sound.+Harness and connector
+Solenoid valve
PURG VOL
CONT/V+Engine: After warming up, idle
the engine.
+Change the EVAP canister
purge volume control solenoid
valve opening percent using
CONSULT-II.Engine speed changes according
to the opening percent.+Harness and connector
+EVAP canister purge volume
control solenoid valve
DTC AND SRT CONFIRMATION MODENJEC0034S08This mode is not available for models without Euro-OBD system.
SRT STATUS ModeNJEC0034S0801For details, refer to ªSYSTEM READINESS TEST (SRT) CODEº,
EC-62.
SRT Work Support ModeNJEC0034S0803This mode enables a technician to drive a vehicle to set the SRT
while monitoring the SRT status.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
CONSULT-II (Cont'd)
EC-91

DTC Inspection Priority ChartNJEC0039If some DTCs are displayed at the same time, perform inspections one by one based on the following prior-
ity chart.
Priority Detected items (DTC)
1+P0100 Mass air flow sensor
+P0110 Intake air temperature sensor
+P0115 Engine coolant temperature sensor
+P0120 Throttle position sensor
+P0180 Fuel tank temperature sensor*1
+P0325 Knock sensor
+P0340 Camshaft position sensor (PHASE) circuit
+P0403 EGR volume control valve*1
+P0500 Vehicle speed sensor
+P0605 ECM
+P0335 Crankshaft position sensor (POS)
+P1605 A/T diagnostic communication line
+P1706 Park/Neutral position switch
2+P0130 - P0134 Heated oxygen sensor 1 (front)
+P0135 Heated oxygen sensor 1 heater (front)
+P0137 - P0140 Heated oxygen sensor 2 (rear)
+P0141 Heated oxygen sensor 2 heater (rear)
+P0443 EVAP canister purge volume control solenoid valve
+P0510 Closed throttle position switch*1
+P0705 - P0725, P0740 - P1760 A/T related sensors, solenoid valves and switches
+P1217 Overheat (Cooling system)
+P1401 EGR temperature sensor*1
3+P0171, P0172 Fuel injection system function
+P0300 - P0304 Misfire
+P0400, P1402 EGR function*1
+P0420 Three way catalyst function
+P0505 IACV-AAC valve
+P0731 - P0734, P0744 A/T function
+P 1111Intake valve timing control
+P1131 Swirl control valve control solenoid*1
*1: If so equipped
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
DTC Inspection Priority Chart
EC-153

Fail-safe Chart=NJEC0040The ECM enters fail-safe mode if any of the following malfunctions is detected due to the open or short cir-
cuit. When the ECM enters the fail-safe mode, the MI illuminates.
DTC No.
Detected items Engine operating condition in fail-safe mode CON-
SULT-II
GSTECM*1
P0100 0100 Mass air flow sensor
circuitEngine speed will not rise more than 2,400 rpm due to the fuel cut.
P0115 0115 Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time
after turning ignition switch ªONº or ªSTARTº.
CONSULT-II displays the engine coolant temperature decided by ECM.
The radiator fan operates.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or Start40ÉC (104ÉF)
More than approx. 4 minutes
after ignition ON or Start80ÉC (176ÉF)
Except as shown above40 - 80ÉC (104 - 176ÉF)
(Depends on the time)
P0120 0120 Throttle position sensor
circuitThrottle position will be determined based on the injected fuel amount and
the engine speed. Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
Unable to
access
ECMUnable to
access
Diagnostic
Test Mode
IIECMECM fail-safe activating condition
The computing function of the ECM was judged to be malfunctioning.
When the fail-safe system activates (i.e., if the ECM detects a malfunction
condition in the CPU of ECM), the MI on the instrument panel lights to warn
the driver.
However it is not possible to access ECM and DTC cannot be confirmed.
Engine control with fail-safe
When ECM fail-safe is operating, fuel injection, ignition timing, fuel pump
operation and IACV-AAC valve operation are controlled under certain limita-
tions.
ECM fail-safe operation
Engine speedEngine speed will not rise more than
3,000 rpm
Fuel injectionSimultaneous multiport fuel injection sys-
tem
Ignition timing Ignition timing is fixed at the preset value
Fuel pumpFuel pump relay is ªONº when engine is
running and ªOFFº when engine stalls
IACV-AAC valve Full open
Cooling fansCooling fan relay ªONº (High speed condi-
tion) when engine is running, and ªOFFº
when engine stalls.
Replace ECM, if ECM fail-safe condition is confirmed.
*: In Diagnostic Test Mode II (Self-diagnostic results) (If so equipped)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Fail-safe Chart
EC-154

SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Engine Cylinder head
55555 55 5
EM section Cylinder head gasket 4 3
Cylinder block
66666 66 64 Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Valve
mecha-
nismTiming chain
55555 55 5 EMsection Camshaft
Intake valve
3
Exhaust valve
Exhaust Exhaust manifold/Tube/
Muffler/Gasket
55555 55 5 FEsection
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil
pump/Oil filter/Oil gallery
55555 55 5MA, EM and
LC sections
Oil level (Low)/Filthy oil
LC section Cooling Radiator/Hose/Radiator filler
cap
55555 55 45 Thermostat 5
Water pump
Water gallery
Cooling fan 5 EC-406
Coolant level (low)/
Contaminated coolantMA section
1 - 6: The numbers refer to the order of inspection.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Symptom Matrix Chart (Cont'd)
EC-158

MONITOR ITEM CONDITION SPECIFICATION
FUEL PUMP RLY+Ignition switch is turned to ON (Operates for 1 second)
+Engine running and cranking
+When engine is stopped (stops in 1.5 seconds)ON
+Except as shown above OFF
COOLING FAN+After warming up engine, idle
the engine.
+Air conditioner switch: OFFEngine coolant temperature is 99ÉC
(210ÉF) or lessOFF
Engine coolant temperature is 100ÉC
(212ÉF) or moreON
HO2S1 HTR (B1)+Engine speed: Below 3,200 rpm ON
+Engine speed: Above 3,200 rpm OFF
HO2S2 HTR (B1)+Engine speedBelow 3,600 rpm [After driving for 2
minutes at a speed of 70 km/h (43
MPH) or more]ON
Above 3,600 rpm OFF
+Ignition switch ON (Engine stopped) OFF
TRVL AFTER MI+Ignition switch: ONVehicle has traveled after MI has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
*: If so equipped
Major Sensor Reference Graph in Data Monitor
Mode
NJEC0043The following are the major sensor reference graphs in ªDATA MONITORº mode.
THRTL POS SEN, ABSOL TH´P/S, CLSD THL/P SWNJEC0043S01Below is the data for ªTHRTL POS SENº, ªABSOL TH´P/Sº and ªCLSD THL/P SWº when depressing the
accelerator pedal with the ignition switch ªONº.
The signal of ªTHRTL POS SENº and ªABSOL TH´P/Sº should rise gradually without any intermittent drop or
rise after ªCLSD THL/P SWº is changed from ªONº to ªOFFº.
SEF240Y
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode (Cont'd)
EC-161

TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
13 LG/R Cooling fan relay[Engine is running]
+Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Cooling fan is operatingApproximately 0V
14 GY/LEVAP canister purge
volume control valve
(ON/OFF duty)[Engine is running]
+Warm-up condition
+Accelerator pedal depressed5 - 12V
SEF975W
19 BR/W A/T signal No. 5[Engine is running]
+Idle speedApproximately 8V
21 B/P Fuel pump relay[Ignition switch ªONº]
+For 1 second after turning ignition switch
ªONº
[Engine is running]0-1V
[Ignition switch ªONº]
+More than 1 second after turning ignition
switch ªONºBATTERY VOLTAGE
(11 - 14V)
22 OR/L Malfunction indicator[Ignition switch ªONº]0-1V
[Engine is running]
+Idle speedBATTERY VOLTAGE
(11 - 14V)
23 L Air conditioner relay[Engine is running]
+Both A/C switch and blower switch are ªONºApproximately 0V
[Engine is running]
+A/C switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
31 W/G ECM relay (Self shut-off)[Ignition switch ªOFFº]
+For 9 seconds after turning ignition switch
ªOFFº0-1V
[Ignition switch ªOFFº]
+9 seconds passed after turning ignition switch
ªOFFºBATTERY VOLTAGE
(11 - 14V)
32 L/OR Tachometer[Engine is running]
+Warm-up condition
+Idle speed7-8V
SEF928X
[Engine is running]
+Engine speed is 2,000 rpm7-8V
SEF929X
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
ECM Terminals and Reference Value (Cont'd)
EC-167

DescriptionNJEC1265The specification (SP) value indicates the tolerance of the value that is displayed in ªDATA MONITOR (SPEC)º
mode of CONSULT-II during normal operation of the Engine Control System. When the value in ªDATA MONI-
TOR (SPEC)º mode is within the SP value, the Engine Control System is confirmed OK. When the value in
ªDATA MONITOR (SPEC)º mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
+B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
+A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
+MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNJEC1266+Vehicle driven distance: More than 5,000 km (3,017 miles)
+Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
+Atmospheric temperature: 20 - 30ÉC (68 - 86ÉF)
+Engine coolant temperature: 75 - 95ÉC (167 - 203ÉF)
+Transmission: Warmed-up*1
+Electrical load: Not applied*2
+Engine speed: Idle
*1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until
ªFLUID TEMP SEº (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive
vehicle for 5 minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are ªOFFº. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
SEF601Z
Inspection ProcedureNJEC1267NOTE:
Perform ªDATA MONITOR (SPEC)º mode in maximum scale dis-
play.
1. Perform ªBasic Inspectionº, EC-100.
2. Confirm that the testing conditions indicated above are met.
3. Select ªB/FUEL SCHDLº, ªA/F ALPHA-B1º and ªMAS A/F
SE-B1º in ªDATA MONITOR (SPEC)º mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to ªDiagnostic Procedureº, EC-174.
TROUBLE DIAGNOSIS Ð SPECIFICATION VALUEQG
Description
EC-173

Fail-safe ModeNJEC0566
Detected items Engine operating condition in fail-safe mode
Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning ignition switch
ªONº or ªSTARTº.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided (CONSULT-II
display)
Just as ignition switch is turned ON or Start 40ÉC (104ÉF)
More than approx. 4 minutes after ignition ON or
Start80ÉC (176ÉF)
Except as shown above40 - 80ÉC (104 - 176ÉF)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while the engine is running.
SEF013Y
DTC Confirmation ProcedureNJEC0075NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-205 .
With GST
Follow the procedure ªWith CONSULT-IIº above.
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT)
QG
Fail-safe Mode
EC-202