Page 330 of 2898
15. Engine Speed Does Not Return To Idle
(Light Braking D
4®D3)=NJAT0345SYMPTOM:
+Engine speed does not smoothly return to idle when A/T
shifts from D
4to D3.
+Vehicle does not decelerate by engine brake when turning
overdrive control switch OFF.
+Vehicle does not decelerate by engine brake when shifting
A/T from ªDº to ª2º position.
1 CHECK SELF-DIAGNOSTIC RESULTS
Does self-diagnosis show damage to overrun clutch solenoid valve circuit after cruise test?
SAT348H
YesorNO
Ye s©Check overrun clutch solenoid valve circuit. Refer to AT-154 (General and except for
Euro-OBD)/AT-268 (Euro-OBD).
No©GO TO 2.
2 CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-207, ªDTC P0120 THROTTLE POSITION SENSORº.
SAT004K
OK or NG
OK©GO TO 3.
NG©Repair or replace throttle position sensor. (AT-134: General and except for Euro-OBD/AT-
258: Euro-OBD)
TROUBLE DIAGNOSES FOR SYMPTOMS
15. Engine Speed Does Not Return To Idle (Light Braking D4®D3)
AT-328
Page 331 of 2898

3 CHECK A/T FLUID CONDITION
1. Remove oil pan.
2. Check A/T fluid condition.
SAT171B
OK or NG
OK©GO TO 4.
NG©GO TO 6.
4 DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-351.
2. Check the following items:
+Overrun clutch control valve
+Overrun clutch reducing valve
+Overrun clutch solenoid valve (AT-154: General and except for Euro-OBD/AT-268: Euro-OBD)
OK or NG
OK©GO TO 5.
NG©Repair or replace damaged parts.
5 CHECK SYMPTOM
Check again.
OK or NG
OK©INSPECTION END
NG©1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con-
nector.
6 DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-351.
2. Check the following items:
+Overrun clutch control valve
+Overrun clutch reducing valve
+Overrun clutch solenoid valve (AT-154: General and except for Euro-OBD/AT-268: Euro-OBD)
3. Disassemble A/T.
4. Check the following items:
+Overrun clutch assembly
+Oil pump assembly
OK or NG
OK©GO TO 5.
NG©Repair or replace damaged parts.
TROUBLE DIAGNOSES FOR SYMPTOMS
15. Engine Speed Does Not Return To Idle (Light Braking D4®D3) (Cont'd)
AT-329
Page 336 of 2898

20. Vehicle Does Not Decelerate By Engine
Brake
=NJAT0350SYMPTOM:
Vehicle does not decelerate by engine brake when shifting
from 2
2(12)to11.
1 CHECK SYMPTOM
Is 6. Vehicle Does Not Creep Backward In ªRº Position OK?
YesorNo
Ye s©Go to 15. Engine Speed Does Not Return To Idle (Light Braking D
4®D3), AT-328.
No©Go to 6. Vehicle Does Not Creep Backward In ªRº Position, AT-305.
SAT088JA
SAT360H
SAT004K
21. TCM Self-diagnosis Does Not Activate (PNP,
Overdrive Control and Throttle Position
Switches Circuit Checks)
NJAT0351SYMPTOM:
O/D OFF indicator lamp does not come on in TCM self-diag-
nostic procedure even if the lamp circuit is good.
DESCRIPTIONNJAT0351S01+PNP switch
The PNP switch assembly includes a transmission range
switch. The transmission range switch detects the selector
lever position and sends a signal to the TCM.
+Overdrive control switch
Detects the overdrive control switch position (ON or OFF) and
sends a signal to the TCM.
+Throttle position switch
Consists of a wide open throttle position switch and a closed
throttle position switch.
The wide open throttle position switch sends a signal to the
TCM when the throttle valve is open at least 1/2 of the full
throttle position. The closed throttle position switch sends a
signal to the TCM when the throttle valve is fully closed.
TROUBLE DIAGNOSES FOR SYMPTOMS
20. Vehicle Does Not Decelerate By Engine Brake
AT-334
Page 358 of 2898
SAT058K
*1: With gusset to A/T
*2: With gusset to cylinder block
SAT638A
5. Reinstall any part removed.
6. Adjust control cable. Refer to AT-352.
7. Check continuity of PNP switch. Refer to AT-334.
8. Refill transaxle with ATF and check fluid level.
9. Move selector lever through all positions to be sure that tran-
saxle operates correctly. With parking brake applied, idle
engine. Move selector lever through ªNº to ªDº, to ª2º, to ª1º and
ªRº positions. A slight shock should be felt through the hand
gripping the selector each time the transaxle is shifted.
10. Perform road test. Refer to AT-85.
REMOVAL AND INSTALLATION
Installation (Cont'd)
AT-356
Page 536 of 2898

SBR002A
SBR365AA
On-vehicle ServiceNJBR0023OPERATING CHECKNJBR0023S011. Stop engine and depress brake pedal several times. Check
that pedal stroke does not change.
2. Depress brake pedal, then start engine. If pedal goes down
slightly, operation is normal.
AIRTIGHT CHECKNJBR0023S021. Start engine, and stop it after one or two minutes. Depress
brake pedal several times slowly. The pedal should go further
down the first time, and then it should gradually rise thereaf-
ter.
2. Depress brake pedal while engine is running, and stop engine
with pedal depressed. The pedal stroke should not change
after holding pedal down for30 seconds.
SBR232CB
RemovalNJBR0024CAUTION:
+Be careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
+Be careful not to deform or bend brake pipes, during
removal of booster.
SBR208E
InspectionNJBR0025OUTPUT ROD LENGTH CHECKNJBR0025S011. Apply vacuum of þ66.7 kPa (þ667 mbar, þ500 mmHg, þ19.69
inHg) to brake booster with a handy vacuum pump.
2. Add preload of 19.6 N (2 kg, 4.4 lb) to output rod.
3. Check output rod length.
Specified length:
10.275 - 10.525 mm (0.4045 - 0.4144 in)
BRAKE BOOSTER
On-vehicle Service
BR-20
Page 723 of 2898

SCL466-C
CLUTCH COVERNJCL0032S02+Check clutch cover installed on vehicle for unevenness of dia-
phragm spring toe height.
Uneven limit:
MODEL 200, 215 0.8 mm (0.031 in)
MODEL 240 0.7 mm (0.028 in)
+If out of limit, adjust the height with Tool.
AEM100
FLYWHEELNJCL0032S03+Check contact surface of flywheel for slight burns or discolora-
tion. Repair flywheel with emery paper.
+Check flywheel runout.
Maximum allowable runout:
Refer to EM-62, ªFlywheel/Drive Plate Runoutº (QG
engine models), and EM-154, ªFlywheel Runout (YD
engine models)º.
SCL616-B
SCL600-F
InstallationNJCL0033+Insert Tool into clutch disc hub when installing clutch cover and
disc.
+Be careful not to allow grease to contaminate clutch fac-
ing.
+Tighten bolts in numerical order.
First step:
: 10 - 20 N´m (1 - 2 kg-m,7-14ft-lb)
Final step:
QG engine models (200, 215)
: 22 - 29 N´m (2.2 - 3.0 kg-m, 15 - 21 ft-lb)
YD22DDT engine model (240)
: 35 - 44 N´m (3.5 - 4.5 kg-m, 26 - 32 ft-lb)
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
Inspection and Adjustment (Cont'd)
CL-23
Page 742 of 2898

MEF040D
+Handle mass air flow sensor carefully to avoid damage.
+Do not disassemble mass air flow sensor.
+Do not clean mass air flow sensor with any type of deter-
gent.
+Do not disassemble IAC valve-AAC valve.
+Even a slight leak in the air intake system can cause seri-
ous problems.
+Do not shock or jar the camshaft position sensor and
crankshaft position sensor.
+Before replacing ECM, perform refer to ªECM Terminals
and Reference Valueº inspection and make sure ECM
functions properly, EC-164.
SAT652J
+After performing each TROUBLE DIAGNOSIS, perform
ªDTC Confirmation Procedureº or ªOverall Function
Checkº.
The DTC should not be displayed in the ªDTC Confirma-
tion Procedureº if the repair is completed. The ªOverall
Function Checkº should be a good result if the repair is
completed.
SEF348N
+When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
+Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM's transistor. Use a ground other than ECM terminals,
such as the ground.
PRECAUTIONSQG
Engine Fuel & Emission Control System (Cont'd)
EC-18
Page 768 of 2898
SEF933W
SEF284G
+Method B
a) Remove No. 1 ignition coil.
b) Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to
this wire.
c) Check ignition timing.
SEF166Y
PreparationNJEC0592+Make sure that the following parts are in good order.
a)Battery
b)Ignition system
c)Engine oil and coolant levels
d)Fuses
e)ECM harness connector
f)Vacuum hoses
g)Air intake system
(Oil filler cap, oil level gauge, etc.)
BASIC SERVICE PROCEDUREQG
How to Check Idle Speed and Ignition Timing (Cont'd)
EC-44