DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1402
1402+EGR flow is detected under conditions that do not call for
EGR.+Harness or connectors
(The valve circuit is open or shorted.)
+EGR volume control valve leaking or stuck open
+EGR temperature sensor
SEF202Y
SEF851Y
SEF852Y
SEF236Y
DTC Confirmation ProcedureNJEC0351NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
TESTING CONDITION:
+Always perform at a temperature above þ10ÉC (14ÉF).
+Engine coolant temperature and EGR temperature must
be verified in ªDATA MONITORº mode with CONSULT-II
before starting DTC WORK SUPPORT test. If it is out of
range below, the test cannot be conducted.
COOLAN TEMP/S: þ10 to 40ÉC (14 to 104ÉF)*
EGR TEMP SEN: Less than 4.8V
If the values are out of the ranges indicated above, park
the vehicle in a cool place and allow the engine tempera-
ture to stabilize. Do not attempt to reduce the engine cool-
ant or EGR temperature with a fan or means other than
ambient air. Doing so may produce an inaccurate diagnos-
tic result.
*: Although CONSULT-II screen displays ªþ10 to 40ÉC (14 to
104ÉF)º as a range of engine coolant temperature, ignore it.
With CONSULT-II
1) Turn ignition switch ªOFFº and wait at least 9 seconds, then
turn ignition switch ªONº.
2) Select ªEGR SYSTEM P1402º of ªEGR SYSTEMº in ªDTC
WORK SUPPORTº mode with CONSULT-II.
3) Touch ªSTARTº. Follow instruction of CONSULT-II.
4) Start engine and let it idle until ªTESTINGº on CONSULT-II
screen is turned to ªCOMPLETEDº. (It will take 45 seconds or
more.)
If ªTESTINGº is not displayed after 5 minutes, turn ignition
ªOFFº and cool the engine coolant temperature to the
range of þ10 to 40ÉC (14 to 104ÉF). Retry from step 1.
5) Make sure that ªOKº is displayed after touching ªSELF-DIAG
RESULTSº. If ªNGº is displayed, refer to ªDiagnostic
Procedureº, EC-431.
DTC P1402 EGR FUNCTION (OPEN) (WHERE FITTED)QG
On Board Diagnosis Logic (Cont'd)
EC-427
SEF947X
With GST
1) Turn ignition switch ªONº and select ªMODE 1º with GST.
2) Check that engine coolant temperature is within the range of
þ10 to 40ÉC (14 to 104ÉF).
3) Check that voltage between ECM terminal 72 (EGR tempera-
ture sensor signal) and ground is less than 4.8V.
4) Start engine and let it idle for at least 45 seconds.
5) Stop engine.
6) Perform from step 1 to 4.
7) Select ªMODE 3º with GST.
8) If DTC is detected, go to ªDiagnostic Procedureº, EC-431.
+When using GST, ªDTC Confirmation Procedureº should
be performed twice as much as when using CONSULT-II
because GST cannot display MODE 7 (1st trip DTC) con-
cerning this diagnosis. Therefore, using CONSULT-II is
recommended.
DTC P1402 EGR FUNCTION (OPEN) (WHERE FITTED)QG
DTC Confirmation Procedure (Cont'd)
EC-428
SEF289H
PrecautionsNJEC0603+Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off.
SEF881Y
+When connecting ECM harness connectors, push in both
sides of the connector until you hear a click. Maneuver the
lever until you hear the three connectors on the inside
click. Refer to the figure at left.
SEF291H
+When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
MEF040D
+Before replacing ECM, perform Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer to EC-659.
SAT652J
+If MI illuminates or blinks irregularly when engine is
running, water may have accumulated in fuel filter. Drain
water from fuel filter. If this does not correct the problem,
perform specified trouble diagnostic procedures.
+After performing each TROUBLE DIAGNOSIS, perform
ªDTC Confirmation Procedureº or ªOverall Function
Checkº.
The DTC should not be displayed in the ª DTC Confirma-
tion Procedureº if the repair is completed. The ªOverall
Function Checkº should be a good result if the repair is
completed.
PRECAUTIONSYD
Precautions
EC-600
DTC and MI Detection LogicNJEC0626When a malfunction is detected, the malfunction (DTC) is stored in the ECM memory.
The MI will light up each time the ECM detects malfunction. For diagnostic items causing the MI to light up,
refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-596.
Diagnostic Trouble Code (DTC)NJEC0627HOW TO READ DTCNJEC0627S01The DTC can be read by the following methods.
Without CONSULT-II
ECM displays the DTC by a set of four digit numbers with MI illumination in the diagnostic test mode II (Self-
diagnostic results). Example: 0103, 0807, 1002, etc.
With CONSULT-II
CONSULT-II displays the DTC in ªSELF-DIAG RESULTSº mode. Examples: P0115, P0571, P1202, etc.
These DTCs are prescribed by ISO15031-6.
(CONSULT-II also displays the malfunctioning component or system.)
+Output of the trouble code means that the indicated circuit has a malfunction. However, in the Mode
II it does not indicate whether the malfunction is still occurring or occurred in the past and returned
to normal.
CONSULT-II can identify them. Therefore, using CONSULT-II (if available) is recommended.
HOW TO ERASE DTCNJEC0627S02How to Erase DTC (With CONSULT-II)NJEC0627S02011. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Touch ªENGINEº.
3. Touch ªSELF-DIAG RESULTSº.
4. Touch ªERASEº. (The DTC in the ECM will be erased.)
SEF246Z
The emission related diagnostic information in the ECM can be erased by selecting ªERASEº in the ªSELF-
DIAG RESULTSº mode with CONSULT-II.
How to Erase DTC (Without CONSULT-II)NJEC0627S02021. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See EC-629.)
The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode.
+If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD
DTC and MI Detection Logic
EC-627
Relationship Between MI, DTC, CONSULT-II and Driving PatternsNJEC0628S07
SEF879Y
*1: When a malfunction is detected,
MI will light up.
*2: When the same malfunction is
detected in two consecutive driv-
ing patterns, MI will stay lit up.
*3: MI will go off after vehicle is driven
three times without any malfunc-
tions.*4: When a malfunction is detected
for the first time, the DTC will be
stored in ECM.
*5: The DTC will not be displayed any
longer after vehicle is driven 40
times without the same malfunc-
tion. (The DTC still remain in
ECM.)*6: Other screens except SELF-DIAG-
NOSTIC RESULTS & DATA
MONITOR (AUTO TRIG) cannot
display the malfunction. DATA
MONITOR (AUTO TRIG) can dis-
play the malfunction at the
moment it is detected.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD
Malfunction Indicator (MI) (Cont'd)
EC-631
ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION
=NJEC0629S02
ItemDIAGNOSTIC TEST MODE
SELF-DIAG
RESULTSDATA MONI-
TORACTIVE TEST
ENGINE CONTROL COMPONENT PARTS
INPUTEngine coolant temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X
Accelerator position switch X X
Crankshaft position sensor (TDC) X X
Ignition switch (start signal) X
Park/Neutral position (PNP) switch (where fitted) X
Battery voltage X X
Mass air flow sensor X X
Stop lamp switch X X
OUTPUTGlow relayXX
EGR volume control valve X X
Cooling fan relay X X X
X: Applicable
SELF-DIAGNOSTIC MODENJEC0629S03Regarding items detected in ªSELF-DIAG RESULTSº mode,
refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-596.
DATA MONITOR MODENJEC0629S04
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
CKPS´RPM (TDC)
[rpm]jj+The engine speed computed from the
crankshaft position sensor (TDC) signal
is displayed.
CMPS´RPM´PUMP
[rpm]jj+The engine speed computed from the
pulse signal sent from electronic control
fuel injection pump is displayed.
COOLAN TEMP/S
[ÉC] or [ÉF]
jj+The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.+When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine cool-
ant temperature determined by the
ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]jj+The vehicle speed computed from the
vehicle speed sensor signal is dis-
played.
FUEL TEMP SEN
[ÉC] or [ÉF]jj+The fuel temperature (sent from elec-
tronic control fuel injection pump) is dis-
played.
ACCEL POS SEN
[V]jj+The accelerator position sensor signal
voltage is displayed.
OFF ACCEL SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
accelerator position switch signal.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD
CONSULT-II (Cont'd)
EC-633
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
SPILL/V [ÉCA]
j+The control position of spill valve (sent
from electronic control fuel injection
pump) is displayed.
BATTERY VOLT [V]
jj+The power supply voltage of ECM is
displayed.
P/N POSI SW*1
[ON/OFF] (where
fitted)jj+Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition from the
starter signal.+After starting the engine, [OFF] is dis-
played regardless of the starter signal.
BRAKE SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2
[ON/OFF]jj+Indicates [ON/OFF] condition from the
brake pedal position switch signal.
IGN SW
[ON/OFF]jj+Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]
jj+The signal voltage of the mass air flow
sensor is displayed.+When the engine is stopped, a certain
value is indicated.
INT/A VOLUME [mg/]+The intake air volume computed from
the mass air flow sensor signal is dis-
played.
F/CUT SIGNAL
[ON/OFF]
j+The [ON/OFF] condition from decelera-
tion fuel cut signal (sent from electronic
control fuel injection pump) is displayed.
OFF´´´Fuel is cut off.
ON´´´Fuel is not cut off.
GLOW RLY
[ON/OFF]j+The glow relay control condition (deter-
mined by ECM according to the input
signal) is displayed.
COOLING FAN
[LOW/HI/OFF]
j+Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
+LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped.
BARO SEN [kPa]
jj+The barometric pressure (determined
by the signal voltage from the baromet-
ric pressure sensor built into the ECM)
is displayed.
EGR VOL CON/V
[step]
j+Indicates the EGR volume control value
computed by the ECM according to the
input signals.
+The opening becomes larger as the
value increases.
*1: On models not equipped with park/neutral position (PNP) switch, ªOFFº is always displayed regardless of gear shift position.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD
CONSULT-II (Cont'd)
EC-634
ACTIVE TEST MODENJEC0629S05
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
COOLING FAN+Ignition switch: ON
+Operate the cooling fan at
ªLOWº, ªHIº speed and turn
ªOFFº using CONSULT-II.Cooling fan moves at ªLOWº, ªHIº
speed and stops.+Harness and connector
+Cooling fan motor
+Cooling fan relay
EGR VOL
CONT/V+Ignition switch: ON
+Change EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.+Harness and connector
+EGR volume control valve
GLOW RLY+Ignition switch: ON (Engine
stopped)
+Turn the glow relay ªONº and
ªOFFº using CONSULT-II and
listen to operating sound.Glow relay makes the operating
sound.+Harness and connector
+Glow relay
SEF373Y
SEF707X
REAL TIME DIAGNOSIS IN DATA MONITOR MODENJEC0629S06CONSULT-II has two kinds of triggers and they can be selected by
touching ªSETTINGº in ªDATA MONITORº mode.
1) ªAUTO TRIGº (Automatic trigger):
+The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, ªMONITORº
in ªDATA MONITORº screen is changed to ªRecording Data ...
xx%º as shown at left, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
ªREAL-TIME DIAGº screen is displayed. If ªSTOPº is touched
on the screen during ª Recording Data ... xx%º, ªREAL-TIME
DIAGº screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by ªTRIGGER POINTº and
ªRecording Speedº. Refer to CONSULT-II OPERATION
MANUAL.
2) ªMANU TRIGº (Manual trigger):
+DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows:
1) ªAUTO TRIGº
+While trying to detect the DTC by performing the ªDTC Confir-
mation Procedureº, be sure to select to ªDATA MONITOR
(AUTO TRIG)º mode. You can confirm the malfunction at the
moment it is detected.
+While narrowing down the possible causes, CONSULT-II
should be set in ªDATA MONITOR (AUTO TRIG)º mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD
CONSULT-II (Cont'd)
EC-635