Page 548 of 2493

4 CHECK FUEL PRESSURE
1. Release fuel pressure to zero.
Refer to EC-38.
2. Install fuel pressure gauge and check fuel pressure.
At idling:
When fuel pressure regulator valve vacuum hose is connected.
235 kPa (2.35 bar, 2.4 kg/cm
2, 34 psi)
When fuel pressure regulator valve vacuum hose is disconnected.
294 kPa (2.94 bar, 3.0 kg/cm
2, 43 psi)
OK or NG
OK©GO TO 6.
NG©GO TO 5.
5 DETECT MALFUNCTIONING PART
Check the following.
+Fuel pump and circuit (Refer to EC-464.)
+Fuel pressure regulator (Refer to EC-39.)
+Fuel lines (Refer to ªENGINE MAINTENANCEº in MA section.)
+Fuel filter for clogging
©Repair or replace.
6 CHECK MASS AIR FLOW SENSOR
With CONSULT-II
Check ªMASS AIR FLOWº in ªDATA MONITORº mode with CONSULT-II.
at idling: 1.0 - 4.0 g´m/sec
at 2,500 rpm: 5.0 - 10.0 g´m/sec
With GST
Check mass air flow sensor signal in MODE 1 with GST.
at idling: 1.0 - 4.0 g´m/sec
at 2,500 rpm: 5.0 - 10.0 g´m/sec
OK or NG
OK©GO TO 7.
NG©Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-152.
DTC P0171 FUEL INJECTION SYSTEM FUNCTION (LEAN SIDE)QG
Diagnostic Procedure (Cont'd)
EC-252
Page 555 of 2493

3 CHECK FUEL PRESSURE
1. Release fuel pressure to zero.
Refer to EC-38.
2. Install fuel pressure gauge and check fuel pressure.
At idling:
When fuel pressure regulator valve vacuum hose is connected.
Approximately 235 kPa (2.35 bar, 2.4 kg/cm
2, 34 psi)
When fuel pressure regulator valve vacuum hose is disconnected.
Approximately 294 kPa (2.94 bar, 3.0 kg/cm
2, 43 psi)
OK or NG
OK©GO TO 5.
NG©GO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
+Fuel pump and circuit (Refer to EC-464.)
+Fuel pressure regulator (Refer to EC-39.)
©Repair or replace.
5 CHECK MASS AIR FLOW SENSOR
With CONSULT-II
Check ªMASS AIR FLOWº in ªDATA MONITORº mode with CONSULT-II.
at idling: 1.0 - 4.0 g´m/sec
at 2,500 rpm: 5.0 - 10.0 g´m/sec
With GST
Check mass air flow sensor signal in MODE 1 with GST.
at idling: 1.0 - 4.0 g´m/sec
at 2,500 rpm: 5.0 - 10.0 g´m/sec
OK or NG
OK©GO TO 6.
NG©Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-155.
DTC P0172 FUEL INJECTION SYSTEM FUNCTION (RICH SIDE)QG
Diagnostic Procedure (Cont'd)
EC-259
Page 562 of 2493
9 CHECK FUEL PRESSURE
1. Install any parts removed.
2. Release fuel pressure to zero. Refer to EC-38.
3. Install fuel pressure gauge and check fuel pressure.
JEF087Y
At idle: Approx. 235 kPa (2.35 bar, 2.4 kg/cm2, 34 psi)
OK or NG
OK©GO TO 11.
NG©GO TO 10.
10 DETECT MALFUNCTIONING PART
Check the following.
+Fuel pump and circuit (Refer to EC-464.)
+Fuel pressure regulator (Refer to EC-39.)
+Fuel lines
+Fuel filter for clogging
©Repair or replace.
11 CHECK IGNITION TIMING
Perform ªBasic Inspectionº.
Refer to EC-98.
OK or NG
OK©GO TO 12.
NG©1. Perform ªIdle Air Volume Learningº. Refer to EC-55.
2. Check camshaft position sensor (PHASE) (EC-278) and crankshaft position sensor
(POS) (EC-272).
12 CHECK HEATED OXYGEN SENSOR 1 (FRONT)
Refer to ªComponent Inspectionº, EC-181.
OK or NG
OK©GO TO 13.
NG©Replace heated oxygen sensor 1 (front).
DTC P0300 - P0304 NO.4-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
QG
Diagnostic Procedure (Cont'd)
EC-266
Page 608 of 2493

Diagnostic ProcedureNJEC0278
1 CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 86 and meter terminal 4.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M63, F102
+Harness for open or short between ECM and combination meter
©Repair open circuit or short to ground or short to power in harness or connectors.
3 CHECK SPEEDOMETER FUNCTION
Make sure that speedometer functions properly.
OK or NG
OK©GO TO 5.
NG©GO TO 4.
4 CHECK SPEEDOMETER CIRCUIT
Check the following.
+Harness connectors M63, F102
+Harness connectors M169, F113
+Harness for open or short between combination meter and vehicle speed sensor
OK©Check combination meter and vehicle speed sensor. Refer to EL-89, ªMETERS AND
GAUGESº.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
5 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-144.
©INSPECTION END
DTC P0500 VEHICLE SPEED SENSOR (VSS)QG
Diagnostic Procedure
EC-312
Page 641 of 2493

Main 12 Causes of Overheating=NJEC0492
Engine Step Inspection item Equipment Standard Reference page
OFF 1+Blocked radiator
+Blocked condenser
+Blocked radiator grille
+Blocked bumper+Visual No blocking Ð
2+Coolant mixture+Coolant tester 50 - 50% coolant mixture See MA-20, ªRECOM-
MENDED FLUIDS AND
LUBRICANTSº.
3+Coolant level+Visual Coolant up to MAX level
in reservoir tank and
radiator filler neckSee LC-17, ªChanging
Engine Coolantº.
4+Radiator cap+Pressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2,9-14psi) (Limit)See LC-10, ªSystem
Checkº.
ON*
25+Coolant leaks+Visual No leaks See LC-10, ªSystem
Checkº.
ON*
26+Thermostat+Touch the upper and
lower radiator hosesBoth hoses should be
hotSee LC-15, ªThermostatº
and LC-16, ªRadiatorº.
ON*
17+Cooling fan+CONSULT-II Operating See ªTROUBLE DIAG-
NOSIS FOR OVER-
HEATº (EC-334).
OFF 8+Combustion gas leak+Color checker chemi-
cal tester 4 Gas ana-
lyzerNegative Ð
ON*
39+Coolant temperature
gauge+Visual Gauge less than 3/4
when drivingÐ
+Coolant overflow to
reservoir tank+Visual No overflow during driv-
ing and idlingSee LC-17, ªChanging
Engine Coolantº.
OFF*
410+Coolant return from
reservoir tank to radia-
tor+Visual Should be initial level in
reservoir tankSee LC-18, ªRefilling
Engine Coolantº.
OFF 11+Cylinder head+Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-36, ªInspectionº,
ªCYLINDER HEADº.
12+Cylinder block and
pistons+Visual No scuffing on cylinder
walls or pistonSee EM-54, ªInspectionº,
ªCYLINDER BLOCKº.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to LC-23, ª OVERHEATING CAUSE ANALYSISº.
SEF745U
Component InspectionNJEC0493COOLING FAN RELAYNJEC0493S01Check continuity between terminals 3 and 5, 6 and 7.
Conditions Continuity
12V direct current supply between terminals 1 and
2Ye s
No current supply No
If NG, replace relay.
DTC P1217 OVERHEAT (COOLING SYSTEM)QG
Main 12 Causes of Overheating
EC-345
Page 808 of 2493

JEF346Y
Inspection for Spill Tube AirtightnessNJEC0619S01Before the rocker cover is installed, perform the inspection as fol-
lows.
1. Connect the handy vacuum pump to the spill hose.
2. Check that the airtightness is maintained after the negative
pressure shown below is applied.
Standard:
±53.3 to ±66.7 kPa (±533 to ±667 mbar, ±400 to ±500
mmHg, ±15.75 to ±19.69 inHg)
JEF347Y
Air Bleeding of Fuel PipingNJEC0619S02After the repair, bleed air in the piping by pumping the priming
pump up and down until it becomes heavy.
JEF348Y
Injection Pressure TestNJEC0619S031. Install injection nozzle assembly to injection nozzle tester and
bleed air from flare nut.
2. Pump the tester handle slowly (one time per second) and
watch the pressure gauge.
3. Read the pressure gauge when the injection pressure just
starts dropping.
Initial injection pressure:
New
21,476 - 22,457 kPa (214.7 - 224.5 bar, 219 - 229
kg/cm
2, 3,114 - 3,256 psi)
Limit
18,275 kPa (182.7 bar, 186 kg/cm
2, 2,650 psi)
+The injection nozzle assembly has a 2-stage pressure injection
function. However, the judgement should be made at the first
stage of the valve opening pressure.
Always check initial injection pressure using a new nozzle.
BASIC SERVICE PROCEDUREYD
Injection Tube and Injection Nozzle (Cont'd)
EC-512
Page 929 of 2493

9 CHECK INTERMITTENT INCIDENT
1. Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-559.
©INSPECTION END
Main 12 Causes of OverheatingNJEC0667
Engine Step Inspection item Equipment Condition Reference page
OFF 1+Blocked radiator
+Blocked radiator grille
+Blocked bumper+Visual No blocking Ð
2+Coolant mixture+Coolant tester 50 - 50% coolant mixture See MA-20, ªRECOM-
MENDED FLUIDS AND
LUBRICANTSº.
3+Coolant level+Visual Coolant up to MAX level
in reservoir tank and
radiator filler neckSee LC-17, ªChanging
Engine Coolantº.
4+Radiator cap+Pressure tester 78 - 98 kPa
(0.78 - 0.98 bar, 0.8 - 1.0
kg/cm
2, 11 - 14 psi)See LC-37, ªSystem
Checkº.
ON*
25+Coolant leaks+Visual No leaks See LC-37, ªSystem
Checkº.
ON*
26+Thermostat+Touch the upper and
lower radiator hosesBoth hoses should be
hotSee LC-40, ªThermostatº
and ªRadiatorº.
ON*
17+Cooling fan+CONSULT-II Operating See Trouble Diagnosis
for DTC P1217, EC-618.
OFF 8+Combustion gas leak+Color checker chemi-
cal tester 4 Gas ana-
lyzerNegative Ð
ON*
39+Coolant temperature
gauge+Visual Gauge less than 3/4
when drivingÐ
+Coolant overflow to
reservoir tank+Visual No overflow during driv-
ing and idlingSee LC-43, ªChanging
Engine Coolantº.
OFF*
410+Coolant return from
reservoir tank to radia-
tor+Visual Should be initial level in
reservoir tankSee LC-43, ªREFILLING
ENGINE COOLANTº.
OFF 11+Cylinder head+Straight gauge feeler
gauge0.1mm (0.004 in) Maxi-
mum distortion (warping)See EM-121, ªInspec-
tionº.
12+Cylinder block and
pistons+Visual No scuffing on cylinder
walls or pistonSee EM-143, ªInspec-
tionº.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to LC-46, ªOVERHEATING CAUSE ANALYSISº.
DTC P1217 OVER HEATYD
Diagnostic Procedure (Cont'd)
EC-633
Page 978 of 2493

6 CHECK GLOW INDICATOR LAMP POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect combination meter harness connector M32 or M152 or M171.
3. Turn ignition switch ªONº.
4. Check voltage between combination meter terminal 40 or 17 or 1 and ground with CONSULT-II or tester.
YEC060A
OK or NG
OK©GO TO 8.
NG©GO TO 7.
7 DETECT MALFUNCTIONING PART
Check the following.
1. Fuse block (J/B) connector M1
2. 10A fuse
3. Harness for open or short between combination meter and fuse
©Repair open circuit or short to ground or short to power in harness or connectors.
8 CHECK GLOW INDICATOR LAMP OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Disconnect combination meter harness connector M171.
4. Check harness continuity between ECM terminal 508 and combination meter terminal 17. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 10.
NG©GO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
1. Harness connectors M63, F102
2. Harness for open or short between combination meter and ECM
©Repair open circuit or short to ground or short to power in harness or connectors.
10 CHECK COMBINATION METER
Check combination meter and glow indicator lamp. Refer to EL-89, ªMeter and Gaugesº.
OK or NG
OK©GO TO 18.
NG©Repair or replace combination meter or glow indicator lamp.
GLOW CONTROL SYSTEMYD
Diagnostic Procedure (Cont'd)
EC-682