2001 DODGE RAM fuel filter

FUEL FILLER CAP
DESCRIPTION
The plastic fuel tank filler tube cap is threaded
onto the end of the fuel fill tube. Certain models are
equipped with a 1/4 turn cap.
OPERATION
The loss of any fuel or vapor out of fuel filler tube
is prevented by the use of a pressure-vacuum fuel fill
cap. Relief valves inside the cap will release fuel tank
pressure at predetermined pressures. Fuel tank vac-
uum will also be released at predetermined values.
This cap must be replaced by a similar unit if
replacement is necessary. This is in order for the sys-
tem to remain effective.
CAUTION: Remove fill cap before servicing any fuel
system component to relieve tank pressure. If
equipped with a Leak Detection Pump (LDP), the
cap must be tightened securely. If cap is left loose,
a Diagnostic Trouble Code (DTC) may be set.
REMOVAL/INSTALLATION
If replacement of the 1/4 turn fuel tank filler tube
cap is necessary, it must be replaced with an identi-
cal cap to be sure of correct system operation.CAUTION: Remove the fuel tank filler tube cap to
relieve fuel tank pressure. The cap must be
removed prior to disconnecting any fuel system
component or before draining the fuel tank.
LEAK DETECTION PUMP
DESCRIPTION
The Leak Detection Pump (LDP) is used only with
certain emission packages.
The LDP is a device used to detect a leak in the
evaporative system.
The pump contains a 3 port solenoid, a pump that
contains a switch, a spring loaded canister vent valve
seal, 2 check valves and a spring/diaphragm.
Immediately after a cold start, engine temperature
between 40ÉF and 86ÉF, the 3 port solenoid is briefly
energized. This initializes the pump by drawing air
into the pump cavity and also closes the vent seal.
During non-test test conditions, the vent seal is held
open by the pump diaphragm assembly which pushes
it open at the full travel position. The vent seal will
remain closed while the pump is cycling. This is due
to the operation of the 3 port solenoid which prevents
the diaphragm assembly from reaching full travel.
After the brief initialization period, the solenoid is
de-energized, allowing atmospheric pressure to enter
the pump cavity. This permits the spring to drive the
diaphragm which forces air out of the pump cavity
and into the vent system. When the solenoid is ener-
gized and de-energized, the cycle is repeated creating
flow in typical diaphragm pump fashion. The pump
is controlled in 2 modes:
PUMP MODE:The pump is cycled at a fixed rate
to achieve a rapid pressure build in order to shorten
the overall test time.
TEST MODE:The solenoid is energized with a
fixed duration pulse. Subsequent fixed pulses occur
when the diaphragm reaches the switch closure
point.
The spring in the pump is set so that the system
will achieve an equalized pressure of about 7.5 inches
of water.
When the pump starts, the cycle rate is quite high.
As the system becomes pressurized pump rate drops. If
there is no leak the pump will quit. If there is a leak,
the test is terminated at the end of the test mode.
If there is no leak, the purge monitor is run. If the
cycle rate increases due to the flow through the
purge system, the test is passed and the diagnostic is
complete.
The canister vent valve will unseal the system
after completion of the test sequence as the pump
diaphragm assembly moves to the full travel position.
A typical system schematic is shown in (Fig. 3).
Fig. 2 Duty Cycle EVAP Canister Purge Solenoid
Location
1 - RIGHT-FRONT FENDER
2 - LDP FILTER
3 - DUTY CYCLE SOLENOID
4 - ELEC. CONNEC.
5 - LEAK DETECTION PUMP (LDP) (IF EQUIPPED)
6 - LDP ELEC. CONNEC.
BR/BEEVAPORATIVE EMISSIONS 25 - 33
EVAP/PURGE SOLENOID (Continued)

AIR PUMP FILTER - INSTALLATION......25-29
AIR PUMP FILTER - REMOVAL..........25-29
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-490,21-661
AIR TO OIL COOLER - INSTALLATION.....7-88
AIR TO OIL COOLER - REMOVAL.........7-87
AIRBAG - ASSEMBLY, DRIVER..........8O-17
AIRBAG - DESCRIPTION, DRIVER........8O-14
AIRBAG - DESCRIPTION, PASSENGER....8O-21
AIRBAG - DISASSEMBLY, DRIVER.......8O-15
AIRBAG - INSTALLATION, DRIVER.......8O-18
AIRBAG - INSTALLATION, PASSENGER . . . 8O-23
AIRBAG - OPERATION, DRIVER.........8O-14
AIRBAG - OPERATION, PASSENGER......8O-21
AIRBAG - REMOVAL, DRIVER...........8O-14
AIRBAG - REMOVAL, PASSENGER.......8O-21
AIRBAG CONTROL MODULE -
DESCRIPTION........................8O-6
AIRBAG CONTROL MODULE -
INSTALLATION.......................8O-8
AIRBAG CONTROL MODULE -
OPERATION..........................8O-6
AIRBAG CONTROL MODULE - REMOVAL . . . 8O-7
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-4
AIRBAG INDICATOR - DESCRIPTION......8J-15
AIRBAG INDICATOR - OPERATION.......8J-15
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-23
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-25
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-24
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-24
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-4
AIRBAG SYSTEM - SPECIAL TOOLS.......8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED.............8O-4
AIRFLOW - DESCRIPTION, HVAC
SYSTEM............................24-31
AJAR SWITCH - DESCRIPTION, DOOR....8L-34
AJAR SWITCH - DIAGNOSIS AND
TESTING, DOOR.....................8L-34
AJAR SWITCH - INSTALLATION, DOOR . . . 8L-35
AJAR SWITCH - REMOVAL, DOOR.......8L-35
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT I.F.S. - STANDARD
PROCEDURES.........................2-2
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURES...............2-5
ALIGNMENT, SPECIAL TOOLS -
HEADLAMP..........................8L-4
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD
PROCEDURE.....21-159,21-330,21-502,21-673
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-11
AMBIENT TEMP SENSOR -
INSTALLATION......................8M-13
AMBIENT TEMP SENSOR - OPERATION . . 8M-11
AMBIENT TEMP SENSOR - REMOVAL
....8M-12
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS & TESTING
...............8M-12
AMPERAGE TEST - DIAGNOSIS AND
TESTING, FUEL PUMP
.................14-10
AN AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER
...........8O-4
ANTENNA - DIAGNOSIS AND TESTING
.....8A-5
ANTENNA BODY & CABLE -
DESCRIPTION
........................8A-4
ANTENNA BODY & CABLE - OPERATION
. . . 8A-4
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL
.................8A-10
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL
..................8A-9
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
.......................8E-12
ANTILOCK BRAKE - OPERATION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - REMOVAL,
CONTROLLER
.......................8E-12A-PILLAR GRAB HANDLE -
INSTALLATION......................23-119
A-PILLAR GRAB HANDLE - REMOVAL . . . 23-119
A-PILLAR TRIM - INSTALLATION.......23-119
A-PILLAR TRIM - REMOVAL...........23-119
A-PILLAR TWEETER SPEAKER -
INSTALLATION.......................8A-19
A-PILLAR TWEETER SPEAKER -
REMOVAL..........................8A-19
APPEARANCE TIPS - CLEANING.........30-21
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-8
APPLIQUE - INSTALLATION........23-62,23-67
APPLIQUE - REMOVAL...........23-62,23-67
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-10
ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER................9-85
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER...................9-85
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-262
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-261
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-262
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER.....9-142,9-200,9-263
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.................9-142,9-200,9-261
ARM - DESCRIPTION, WIPER...........8R-11
ARM - INSTALLATION, LOWER
CONTROL.......................2-10,2-20
ARM - INSTALLATION, UPPER
CONTROL.......................2-13,2-24
ARM - INSTALLATION, WIPER..........8R-12
ARM - OPERATION, WIPER............8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-20
ARM - REMOVAL, UPPER CONTROL . . 2-13,2-23
ARM - REMOVAL, WIPER..............8R-12
ARMREST/CONSOLE - INSTALLATION,
CENTER SEAT......................23-132
ARMREST/CONSOLE - REMOVAL,
CENTER SEAT......................23-132
ARMREST/LATCH COVER -
INSTALLATION, CENTER SEAT.........23-132
ARMREST/LATCH COVER - REMOVAL,
CENTER SEAT......................23-132
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-3
ASD SENSE - PCM INPUT - OPERATION....8I-3
ASH RECEIVER - INSTALLATION........23-109
ASH RECEIVER - REMOVAL...........23-108
ASSEMBLE, OIL PUMP...........9-109,9-165
ASSEMBLY - INSTALLATION, ROCKER
ARM / ADJUSTER.....................9-85
ASSEMBLY - REMOVAL, ROCKER ARM /
ADJUSTER...........................9-85
ASSEMBLY, AUTOMATIC
TRANSMISSION - 42RE...............21-166
ASSEMBLY, AUTOMATIC
TRANSMISSION - 44RE...............21-337
ASSEMBLY, AUTOMATIC
TRANSMISSION - 46RE...............21-510
ASSEMBLY, AUTOMATIC
TRANSMISSION - 47RE...............21-681
ASSEMBLY, AXLE VACUUM MOTOR . . . 3-33,3-65
ASSEMBLY, DIFFERENTIAL . . . 3-128,3-159,3-188,
3-37,3-69,3-98
ASSEMBLY, DIFFERENTIAL - POWR-LOK . . 3-163
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-101,
3-132,3-190
ASSEMBLY, DISC BRAKE CALIPERS.......5-12
ASSEMBLY, DRIVER AIRBAG...........8O-17
ASSEMBLY, FLYWHEEL.................6-17
ASSEMBLY, FRONT CLUTCH.....21-206,21-376,
21-550,21-721
ASSEMBLY, FRONT SERVO......21-208,21-379,
21-553,21-723
ASSEMBLY, GLOVE BOX..............23-112
ASSEMBLY, HVAC HOUSING............24-36
ASSEMBLY, INSTRUMENT CLUSTER......8J-13
ASSEMBLY, MANUAL - NV3500
.........21-17
ASSEMBLY, MANUAL - NV4500
.........21-65
ASSEMBLY, MANUAL - NV5600
........21-110
ASSEMBLY, OIL PUMP
.................9-51
ASSEMBLY, OIL PUMP
. . . 21-212,21-382,21-558,
21-729ASSEMBLY, OVERDRIVE UNIT . . . 21-225,21-395,
21-569,21-742
ASSEMBLY, OVERHEAD CONSOLE -
OVERHEAD CONSOLE.................8M-7
ASSEMBLY, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER.......21-236,21-406,21-581,21-752
ASSEMBLY, PLANETARY GEARTRAIN/
OUTPUT SHAFT . . . 21-241,21-412,21-588,21-760
ASSEMBLY, REAR CLUTCH......21-248,21-419,
21-593,21-766
ASSEMBLY, REAR SERVO.......21-251,21-422,
21-595,21-768
ASSEMBLY, TRANS COOLER -
3.9L/5.2L/5.9L........................7-82
ASSEMBLY, TRANSFER CASE - NV231HD . 21-834
ASSEMBLY, TRANSFER CASE - NV241HD . 21-904
ASSEMBLY, TRANSFER CASE - NV241LD . 21-869
ASSEMBLY, VALVE BODY . 21-294,21-466,21-638,
21-810
ASSEMBLY, WHEEL CYLINDERS..........5-31
ASSIST HANDLE - INSTALLATION.......23-124
ASSIST HANDLE - REMOVAL..........23-124
ASSY - CLEANING, ROCKER ARM /
ADJUSTER..........................9-262
ASSY - DESCRIPTION, ROCKER ARM /
ADJUSTER..........................9-261
ASSY - INSPECTION, ROCKER ARM /
ADJUSTER..........................9-262
ASSY - INSTALLATION, ROCKER ARM /
ADJUSTER................9-142,9-200,9-263
ASSY - REMOVAL, ROCKER ARM /
ADJUSTER................9-142,9-200,9-261
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-2
AUDIO SYSTEMS, SPECIAL TOOLS.......8A-4
AUGAT - INSTALLATION, CONNECTOR . . 8W-01-8
AUGAT - REMOVAL, CONNECTOR.....8W-01-8
AUTO. TRANS. - INSTALLATION, DIESEL
WITH..........................8P-11,8P-4
AUTO. TRANS. - REMOVAL, DIESEL
WITH...........................8P-4,8P-8
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-10
AUTOMATIC DAY / NIGHT MIRROR -
INSTALLATION......................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-12
AUTOMATIC DAY/NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-11
AUTOMATIC SHUT DOWN RELAY -
INSTALLATION........................8I-5
AUTOMATIC SHUT DOWN RELAY -
REMOVAL............................8I-4
AUTOMATIC TRANSMISSION - 42RE -
ASSEMBLY.........................21-166
AUTOMATIC TRANSMISSION - 42RE -
CLEANING.........................21-165
AUTOMATIC TRANSMISSION - 42RE -
DESCRIPTION
......................21-135
AUTOMATIC TRANSMISSION - 42RE -
DISASSEMBLY
......................21-160
AUTOMATIC TRANSMISSION - 42RE -
INSPECTION
.......................21-165
AUTOMATIC TRANSMISSION - 42RE -
INSTALLATION
......................21-173
AUTOMATIC TRANSMISSION - 42RE -
OPERATION
........................21-137
AUTOMATIC TRANSMISSION - 42RE -
REMOVAL
.........................21-159
AUTOMATIC TRANSMISSION - 44RE -
ASSEMBLY
.........................21-337
AUTOMATIC TRANSMISSION - 44RE -
CLEANING
.........................21-336
AUTOMATIC TRANSMISSION - 44RE -
DESCRIPTION
......................21-306
AUTOMATIC TRANSMISSION - 44RE -
DISASSEMBLY
......................21-331
AUTOMATIC TRANSMISSION - 44RE -
INSPECTION
.......................21-337
AUTOMATIC TRANSMISSION - 44RE -
INSTALLATION
......................21-344
AUTOMATIC TRANSMISSION - 44RE -
OPERATION
........................21-308
2 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

DOOR CYLINDER LOCK SWITCH -
OPERATION..........................8N-5
DOOR CYLINDER LOCK SWITCH -
REMOVAL...........................8N-6
DOOR FORE/AFT - ADJUSTMENT, FRONT . . 23-68
DOOR GLASS - INSTALLATION..........23-69
DOOR GLASS - REMOVAL.............23-69
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT...................23-153
DOOR INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR INNER BELT WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR IN/OUT - ADJUSTMENT, FRONT....23-69
DOOR LATCH - ADJUSTMENT, FRONT....23-72
DOOR LOCKS - INSPECTION, DOORS.....30-11
DOOR OPENING SEAL - INSTALLATION . . 23-153
DOOR OPENING SEAL - REMOVAL......23-153
DOOR OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR SEAL - INSTALLATION, B-PILLAR . 23-152
DOOR SEAL - REMOVAL, B-PILLAR.....23-152
DOOR SECOND WEATHERSTRIP -
INSTALLATION, FRONT...............23-155
DOOR SECOND WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR SILL TRIM - INSTALLATION......23-121
DOOR SILL TRIM - REMOVAL.........23-121
DOOR SPEAKER - INSTALLATION, FRONT . 8A-20
DOOR SPEAKER - INSTALLATION, REAR . . 8A-21
DOOR SPEAKER - REMOVAL, FRONT.....8A-20
DOOR SPEAKER - REMOVAL, REAR......8A-21
DOOR UP/DOWN - ADJUSTMENT, FRONT . 23-69
DOOR UPPER CORNER SEAL -
INSTALLATION, FRONT...............23-154
DOOR UPPER CORNER SEAL -
REMOVAL, FRONT...................23-154
DOORS AND DOOR LOCKS -
INSPECTION........................30-11
DOORS AND LOCKS - INSPECTION,
WINDOWS..........................30-14
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE.................5-8
DRAIN AND REFILL - STANDARD
PROCEDURE, FLUID.....21-851,21-885,21-922
DRAIN MANIFOLD - DESCRIPTION, FUEL . . 14-86
DRAIN MANIFOLD - INSTALLATION,
FUEL..............................14-86
DRAIN MANIFOLD - OPERATION, FUEL . . . 14-86
DRAIN MANIFOLD - REMOVAL, FUEL.....14-86
DRAINBACK VALVE - DESCRIPTION,
TORQUE CONVERTER....21-262,21-432,21-605,
21-778
DRAINBACK VALVE - OPERATION,
TORQUE CONVERTER....21-262,21-432,21-605,
21-778
DRAINBACK VALVE - STANDARD
PROCEDURE, TORQUE
CONVERTER.....21-262,21-432,21-606,21-778
DRAINING AT FUEL FILTER - STANDARD
PROCEDURES, WATER................14-56
DRAINING COOLING SYSTEM
3.9L/5.2L/5.9L/8.0L ENGINES -
STANDARD PROCEDURE................7-15
DRAINING COOLING SYSTEM 5.9L
DIESEL ENGINE - STANDARD
PROCEDURE.........................7-15
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-15
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN....................7-56,7-58
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY.................7-24,7-27,7-31
DRIVE BELTS - 3.9L/5.2L/5.9L -
INSTALLATION........................7-27
DRIVE BELTS - 3.9L/5.2L/5.9L -
REMOVAL...........................7-26
DRIVE BELTS - 5.9L DIESEL -
INSTALLATION
........................7-34
DRIVE BELTS - 5.9L DIESEL - REMOVAL
. . . 7-33
DRIVE BELTS - 8.0L - INSTALLATION
......7-30
DRIVE BELTS - 8.0L - REMOVAL
.........7-30
DRIVE INDICATOR - DIAGNOSIS AND
TESTING, FOUR-WHEEL
...............8J-29DRIVE VISCOUS CLUTCH - 3.9L/5.2L/
5.9L/8.0L - DESCRIPTION, FAN...........7-56
DRIVE VISCOUS CLUTCH - 3.9L/5.2L/
5.9L/8.0L - OPERATION, FAN............7-56
DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION, FAN............7-57
DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION, FAN..............7-57
DRIVER AIRBAG - ASSEMBLY..........8O-17
DRIVER AIRBAG - DESCRIPTION........8O-14
DRIVER AIRBAG - DISASSEMBLY........8O-15
DRIVER AIRBAG - INSTALLATION.......8O-18
DRIVER AIRBAG - OPERATION..........8O-14
DRIVER AIRBAG - REMOVAL...........8O-14
DRIVER POWER SEAT SWITCH -
DESCRIPTION.......................8N-16
DRIVER POWER SEAT SWITCH -
DIAGNOSIS & TESTING...............8N-16
DRIVER POWER SEAT SWITCH -
INSTALLATION......................8N-17
DRIVER POWER SEAT SWITCH -
OPERATION.........................8N-16
DRIVER POWER SEAT SWITCH -
REMOVAL..........................8N-17
DRIVER SEAT HEATER SWITCH -
DESCRIPTION........................8G-7
DRIVER SEAT HEATER SWITCH -
INSTALLATION.......................8G-9
DRIVER SEAT HEATER SWITCH -
OPERATION..........................8G-7
DRIVER SEAT HEATER SWITCH -
REMOVAL.............................8G-9
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE............8W-01-7
DRUM - ADJUSTMENT, REAR BRAKE......5-34
DRUM - CLEANING....................5-33
DRUM - DESCRIPTION.................5-32
DRUM - DIAGNOSIS AND TESTING,
BRAKE..............................5-33
DRUM - INSPECTION..................5-33
DRUM - OPERATION...................5-32
DRUM BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE 2500/3500
SERIES WITH........................5-39
DRUM BRAKES - REMOVAL, REAR PARK
BRAKE CABLES 2500/3500 SERIES
WITH...............................5-38
DRUM IN HAT PARK BRAKE SHOES -
2500/3500 - INSTALLATION, REAR........5-42
DRUM IN HAT PARK BRAKE SHOES -
2500/3500 - REMOVAL, REAR...........5-41
DRUM MACHINING - STANDARD
PROCEDURE, BRAKE...................5-33
DUAL REAR WHEEL INSTALLATION -
STARDARD PROCEDURE...............22-10
DUCT ADAPTER - INSTALLATION,
DEFROSTER AND DEMISTER
...........24-35
DUCT ADAPTER - REMOVAL,
DEFROSTER AND DEMISTER
...........24-35
DUCTS - INSTALLATION, DEFROSTER
AND DEMISTER
......................24-35
DUCTS - REMOVAL, DEFROSTER AND
DEMISTER
..........................24-34
DUCTS - REMOVAL, INSTRUMENT
PANEL
.............................24-37
DUCTS - REMOVAL, INSTRUMENT
PANEL DEMISTER
....................24-37
DUTY ENGINE (1500 AND 2500 MODELS
EXCEPT 8.0L) MAINTENANCE
SCHEDULES, MAINTENANCE
SCHEDULES - LIGHT
....................0-7
DUTY ENGINE (FEDERAL ONLY - 2500
8.0L HD AND 3500 5.9L& 8.0L
MODELS) MAINTENANCE SCHEDULES
- DESCRIPTION, HEAVY
................0-17
DUTY TRUCK MAINTENANCE SCHEDULE
(8.0L 2500 & 3500 MODELS -
CALIFORNIA ONLY) - DESCRIPTION,
MEDIUM
............................0-13
DUTY/8.0L - DESCRIPTION, CATALYTIC
CONVERTER - 5.9L HEAVY
..............11-6
DUTY/8.0L - INSPECTION, CATALYTIC
CONVERTER - 5.9L HEAVY
..............11-7
DUTY/8.0L - INSPECTION, EXHAUST
PIPE - 5.9L HEAVY
....................11-9
DUTY/8.0L - INSPECTION, TAILPIPE -
5.9L HEAVY
.........................11-12DUTY/8.0L - INSTALLATION, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-7
DUTY/8.0L - INSTALLATION, EXHAUST
PIPE - 5.9L HEAVY....................11-9
DUTY/8.0L - INSTALLATION, TAILPIPE -
5.9L HEAVY.........................11-12
DUTY/8.0L - OPERATION, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-6
DUTY/8.0L - REMOVAL, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-6
DUTY/8.0L - REMOVAL, EXHAUST PIPE -
5.9L HEAVY..........................11-8
DUTY/8.0L - REMOVAL, TAILPIPE - 5.9L
HEAVY .............................11-12
EASY ENTRY SEAT TRACK -
INSTALLATION......................23-142
EASY ENTRY SEAT TRACK - REMOVAL . . 23-142
ECM - DESCRIPTION..................8E-13
ECM - OPERATION...................8E-13
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING......21-199,21-370,
21-545,21-715
ELECTRICAL CONTROLS - DIAGNOSIS
AND TESTING, OVERDRIVE.....21-215,21-386,
21-579,21-732
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY........8F-8
ELECTRONIC FEATURES - DESCRIPTION,
PROGRAMMABLE....................30-20
ELECTRONIC FEATURES - OPERATION,
PROGRAMMABLE....................30-20
ELECTRONIC GOVERNOR -
DESCRIPTION....21-194,21-365,21-540,21-710
ELECTRONIC GOVERNOR -
INSTALLATION....21-197,21-367,21-543,21-713
ELECTRONIC GOVERNOR - OPERATION
. 21-194,
21-365,21-541,21-711
ELECTRONIC GOVERNOR - REMOVAL
. . . 21-196,
21-367,21-542,21-712
ELEMENT - DESCRIPTION, HEATED
SEAT
..............................8G-10
ELEMENT - INSTALLATION, AIR
CLEANER
...........................9-245
ELEMENT - OPERATION, HEATED SEAT
. . . 8G-10
ELEMENT - REMOVAL, AIR CLEANER
.....9-244
ELEMENT AND SENSOR - DIAGNOSIS &
TESTING, HEATED SEAT
...............8G-11
EMERGENCY SIGNALS - INSPECTION,
TURN
..............................30-19
END SPLASH SHIELDS - INSTALLATION,
FRONT
.............................23-92
END SPLASH SHIELDS - REMOVAL,
FRONT
.............................23-92
ENGINE - DESCRIPTION, COOLING
SYSTEM FLOW - 3.9L/5.2L/5.9L
...........7-1
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL
...............0-2
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM DIESEL
..............7-12
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM GAS
.................7-7
ENGINE - DIAGNOSIS AND TESTING,
DIESEL
.............................11-4
ENGINE - DIAGNOSIS AND TESTING,
GAS
................................11-4
ENGINE - ENGINE FIRING ORDER, 3.9L
V-6
.................................8I-2
ENGINE - IGNITION COIL RESISTANCE,
8.0L V-10
............................8I-3
ENGINE - INSTALLATION
...............9-241
ENGINE - INSTALLATION, DIESEL
........19-35
ENGINE - INSTALLATION, GASOLINE
.....19-35
ENGINE - REMOVAL
..................9-238
ENGINE - REMOVAL, DIESEL
...........19-33
ENGINE - REMOVAL, GASOLINE
.........19-33
ENGINE - SPARK PLUG CABLE ORDER,
8.0L V-10
............................8I-2
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 5.9L
DIESEL
.............................7-15
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 5.9L
DIESEL
.............................7-15
ENGINE - TORQUE, DIESEL
.............14-90
ENGINE - VISUAL INSPECTION, 8.0L
.....14-32
12 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

FAN - 3.9L/5.2L/5.9L/8.0L -
INSTALLATION, RADIATOR..............7-43
FAN - 3.9L/5.2L/5.9L/8.0L - REMOVAL,
RADIATOR...........................7-42
FAN - 5.9L DIESEL - CLEANING,
RADIATOR...........................7-44
FAN - 5.9L DIESEL - INSPECTION,
RADIATOR...........................7-44
FAN - 5.9L DIESEL - INSTALLATION,
RADIATOR...........................7-45
FAN - 5.9L DIESEL - REMOVAL,
RADIATOR...........................7-44
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS........................7-56,7-58
FAN DRIVE VISCOUS CLUTCH -
3.9L/5.2L/5.9L/8.0L - DESCRIPTION.......7-56
FAN DRIVE VISCOUS CLUTCH -
3.9L/5.2L/5.9L/8.0L - OPERATION.........7-56
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION................7-57
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION..................7-57
FASCIA - ADJUSTMENT, FRONT..........13-2
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, FRONT LOWER . . . 13-3
FASCIA - REMOVAL, FRONT.............13-2
FASCIA - REMOVAL, FRONT LOWER......13-3
FASCIA-SPORT - INSTALLATION, FRONT . . . 13-3
FASCIA-SPORT - REMOVAL, FRONT.......13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-3
FASTENER USAGE - DESCRIPTION......Intro.-6
FASTENERS - DESCRIPTION, PUSH-IN.....23-1
FEATURES - DESCRIPTION,
PROGRAMMABLE ELECTRONIC.........30-20
FEATURES - OPERATION,
PROGRAMMABLE ELECTRONIC.........30-20
FENDER - INSTALLATION, LEFT FRONT . . . 23-93
FENDER - INSTALLATION, REAR.........23-95
FENDER - INSTALLATION, RIGHT FRONT . . 23-94
FENDER - REMOVAL, LEFT FRONT.......23-92
FENDER - REMOVAL, REAR............23-95
FENDER - REMOVAL, RIGHT FRONT......23-94
FILL - STANDARD PROCEDURE,
TRANSMISSION . . . 21-201,21-372,21-547,21-718
FILL DOOR - INSTALLATION, FUEL.......23-95
FILL DOOR - REMOVAL, FUEL..........23-95
FILLER CAP - DESCRIPTION, FUEL.......25-33
FILLER CAP - OPERATION, FUEL........25-33
FILLER CAP - REMOVAL/INSTALLATION,
FUEL..............................25-33
FILTER - DESCRIPTION, PCV...........25-35
FILTER - INSTALLATION, AIR PUMP......25-29
FILTER - INSTALLATION, INLET..........14-22
FILTER - INSTALLATION, OIL . 9-105,9-161,9-218,
9-296,9-48
FILTER - REMOVAL, AIR PUMP.........25-29
FILTER - REMOVAL, INLET.............14-22
FILTER - REMOVAL, OIL.....9-105,9-161,9-218,
9-296,9-48
FILTER - STANDARD PROCEDURES,
WATER DRAINING AT FUEL............14-56
FILTER / WATER SEPARATOR -
DESCRIPTION, FUEL..................14-59
FILTER / WATER SEPARATOR -
INSTALLATION, FUEL.................14-61
FILTER / WATER SEPARATOR -
OPERATION, FUEL....................14-59
FILTER / WATER SEPARATOR -
REMOVAL, FUEL.....................14-60
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID.....21-201,21-372,21-547,
21-717
FILTER/PRESSURE REGULATOR -
DESCRIPTION, FUEL...................14-5
FILTER/PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-6
FILTER/PRESSURE REGULATOR -
OPERATION, FUEL.....................14-5
FILTER/PRESSURE REGULATOR -
REMOVAL, FUEL
......................14-5
FINAL STEPS - NEW VEHICLE
PREPARATION FORM
.................30-22
FINISH - DESCRIPTION, BASE
COAT/CLEAR COAT
..................23-129
FINISH - INSPECTION, FIT
........30-10,30-12
FINISH - OPERATION, BASE COAT/CLEAR
COAT
.............................23-129FIRING ORDER, 3.9L V-6 ENGINE -
ENGINE..............................8I-2
FIRING ORDER, 5.2L/5.9L V-8 ENGINES -
ENGINE..............................8I-2
FIRING ORDER, DIESEL - FUEL
INJECTOR..........................14-58
FIT AND FINISH - INSPECTION.....30-10,30-12
FITTING - DESCRIPTION, QUICK
CONNECT...........................14-22
FITTING - STANDARD PROCEDURE,
CONNECTING ROD BEARING . . 9-144,9-202,9-88
FITTING - STANDARD PROCEDURE,
CRANKSHAFT MAIN BEARING......9-146,9-90
FITTING - STANDARD PROCEDURE,
MAIN BEARING..................9-203,9-33
FITTING - STANDARD PROCEDURE,
PISTON...............9-153,9-208,9-40,9-97
FITTING - STANDARD PROCEDURE,
PISTON RING...............9-154,9-41,9-98
FITTING, CONNECTING ROD BEARINGS -
STANDARD PROCEDURE-CONNECTING
ROD BEARING........................9-31
FITTING PISTON RINGS - STANDARD
PROCEDURE........................9-211
FITTING, PISTON RINGS - STANDARD
PROCEDURE-PISTON RING.............9-288
FITTINGS - STANDARD PROCEDURES,
QUICK-CONNECT.....................14-22
FIXED ORIFICE TUBE - DIAGNOSIS AND
TESTING...........................24-54
FLAG - INSTALLATION, SIDE VIEW
MIRROR...........................23-74
FLAG - REMOVAL, SIDE VIEW MIRROR . . . 23-74
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLASHER - DESCRIPTION, COMBINATION . . 8L-7
FLASHER - INSTALLATION,
COMBINATION........................8L-8
FLASHER - OPERATION, COMBINATION....8L-7
FLASHER - REMOVAL, COMBINATION.....8L-8
FLOOR MATS - INSTALLATION, CARPETS . 23-123
FLOOR MATS - REMOVAL, CARPETS....23-123
FLOOR SHIFT BOOT - INSTALLATION,
4WD .............................23-122
FLOOR SHIFT BOOT - REMOVAL, 4WD . . . 23-122
FLOOR STOWAGE TRAY -
INSTALLATION, REAR................23-121
FLOOR STOWAGE TRAY - REMOVAL,
REAR.............................23-121
FLOW - 3.9L/5.2L/5.9L ENGINE -
DESCRIPTION, COOLING SYSTEM.........7-1
FLOW - 5.9L DIESEL - DESCRIPTION,
COOLING SYSTEM.....................7-1
FLOW - DIAGNOSIS AND TESTING,
RADIATOR COOLANT..........7-59,7-61,7-63
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-4
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-5
FLUID - DESCRIPTION, TRANSFER CASE....0-5
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT.....21-199,21-370,21-545,
21-715
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-5
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE . 21-201,21-372,21-547,
21-717
FLUID CAPACITIES, SPECIFICATIONS.......0-6
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING....21-199,21-370,21-545,21-715
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE..................5-14
FLUID DRAIN AND REFILL - STANDARD
PROCEDURE...........21-851,21-885,21-922
FLUID INDICATOR - DESCRIPTION,
WASHER
...........................8J-35
FLUID INDICATOR - DIAGNOSIS AND
TESTING, WASHER
...................8J-36
FLUID INDICATOR - OPERATION,
WASHER
...........................8J-35
FLUID LEAK - DIAGNOSIS AND TESTING,
CONVERTER HOUSING
. . . 21-148,21-319,21-491,
21-662
FLUID LEVEL - DIAGNOSIS AND
TESTING, EFFECTS OF INCORRECT
.....21-199,
21-370,21-545,21-715FLUID LEVEL - STANDARD PROCEDURE,
BRAKE..............................5-14
FLUID LEVEL CHECK - STANDARD
PROCEDURE.....21-199,21-370,21-545,21-715
FLUID LEVEL SWITCH - DESCRIPTION,
WASHER............................8R-7
FLUID LEVEL SWITCH - INSTALLATION,
WASHER............................8R-8
FLUID LEVEL SWITCH - OPERATION,
WASHER............................8R-7
FLUID LEVEL SWITCH - REMOVAL,
WASHER............................8R-8
FLUID LEVELS - INSPECTION............30-4
FLUID RESERVOIR - INSTALLATION.......5-15
FLUID RESERVOIR - REMOVAL..........5-15
FLUID, SPECIFICATIONS - BRAKE.........5-15
FLUID TYPES - DESCRIPTION.............0-5
FLUSH MEASUREMENTS,
SPECIFICATIONS - BODY GAP..........23-56
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM CLEANING/
REVERSE............................7-16
FLUSHING COOLER AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE.......7-80,7-83,7-86
FLUSHING COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE.................7-79,7-83,7-85
FLUSHING POWER STEERING SYSTEM -
STANDARD PROCEDURE...............19-32
FLYWHEEL - ASSEMBLY................6-17
FLYWHEEL - DESCRIPTION..............6-16
FLYWHEEL - DIAGNOSIS AND TESTING....6-17
FLYWHEEL - DISASSEMBLY.............6-17
FLYWHEEL - OPERATION...............6-16
FOG LAMP - DIAGNOSIS AND TESTING....8L-9
FOG LAMP - INSTALLATION............8L-11
FOG LAMP - REMOVAL................8L-11
FOG LAMP UNIT - ADJUSTMENTS.......8L-12
FOG LAMP UNIT - INSTALLATION........8L-12
FOG LAMP UNIT - REMOVAL...........8L-11
FORE/AFT - ADJUSTMENT, FRONT DOOR . . 23-68
FORM, FINAL STEPS - NEW VEHICLE
PREPARATION.......................30-22
FORM-IN-PLACE GASKETS & SEALERS -
STANDARD PROCEDURE.....9-11,9-125,9-180,
9-237,9-68
FOUR-WHEEL DRIVE INDICATOR -
DIAGNOSIS AND TESTING..............8J-29
FRAME - DESCRIPTION.................13-6
FRAME - FRAME SERVICE..............13-6
FRAME - INSTALLATION, GRILLE........23-92
FRAME - REMOVAL, GRILLE............23-91
FRAME DIMENSION, SPECIFICATIONS.....13-7
FRAME SERVICE, FRAME...............13-6
FRONT - 2WD - DESCRIPTION.........2-7,2-8
FRONT - 4WD - DESCRIPTION...........2-14
FRONT - DESCRIPTION, CRANKSHAFT
OIL SEAL...................9-147,9-34,9-91
FRONT - INSTALLATION............5-14,5-27
FRONT - INSTALLATION...............22-12
FRONT - INSTALLATION, 1500/2500.......5-22
FRONT - INSTALLATION, 3500...........5-22
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL..............9-148,9-277,9-34,9-91
FRONT - INSTALLATION, PROPELLER
SHAFT...............................3-8
FRONT - OPERATION, CRANKSHAFT OIL
SEAL......................9-147,9-34,9-91
FRONT - REMOVAL................5-10,5-24
FRONT - REMOVAL, 1500/2500..........5-21
FRONT - REMOVAL, 3500...............5-22
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL.................9-147,9-276,9-34,9-91
FRONT - REMOVAL, PROPELLER SHAFT....3-8
FRONT AIR DAM - INSTALLATION........13-2
FRONT AIR DAM - REMOVAL............13-1
FRONT AXLE - 216FBI - ADJUSTMENTS....3-17
FRONT AXLE - 216FBI - DESCRIPTION.....3-12
FRONT AXLE - 216FBI - INSTALLATION....3-17
FRONT AXLE - 216FBI - OPERATION......3-12
FRONT AXLE - 216FBI - REMOVAL
........3-16
FRONT AXLE - 248FBI - ADJUSTMENTS
....3-50
FRONT AXLE - 248FBI - DESCRIPTION
.....3-45
FRONT AXLE - 248FBI - INSTALLATION
....3-50
FRONT AXLE - 248FBI - OPERATION
......3-45
14 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

FRONT AXLE - 248FBI - REMOVAL........3-50
FRONT AXLE, 216FBI..................3-25
FRONT AXLE, 248FBI..................3-58
FRONT AXLE, SPECIAL TOOLS...........3-58
FRONT AXLES, SPECIAL TOOLS..........3-25
FRONT BEARING - INSTALLATION,
OUTPUT SHAFT . . . 21-213,21-384,21-560,21-730
FRONT BEARING - REMOVAL, OUTPUT
SHAFT..........21-213,21-384,21-559,21-730
FRONT BUMPER - INSTALLATION.........13-4
FRONT BUMPER - REMOVAL............13-3
FRONT BUMPER-SPORT - INSTALLATION . . 13-4
FRONT BUMPER-SPORT - REMOVAL......13-4
FRONT CLUTCH - ASSEMBLY....21-206,21-376,
21-550,21-721
FRONT CLUTCH - DESCRIPTION . 21-202,21-373,
21-548,21-718
FRONT CLUTCH - DISASSEMBLY . 21-202,21-373,
21-549,21-719
FRONT CLUTCH - INSPECTION . . 21-205,21-376,
21-550,21-721
FRONT CLUTCH - OPERATION . . . 21-202,21-373,
21-548,21-718
FRONT COVER INSTALLED -
INSTALLATION, FRONT OIL SEAL........9-205
FRONT COVER INSTALLED - REMOVAL,
FRONT OIL SEAL.....................9-204
FRONT COVER REMOVED -
INSTALLATION, FRONT OIL SEAL........9-205
FRONT COVER REMOVED - REMOVAL,
FRONT OIL SEAL......................9-204
FRONT DOOR FORE/AFT - ADJUSTMENT . . 23-68
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-154
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-153
FRONT DOOR INNER BELT
WEATHERSTRIP - INSTALLATION.......23-154
FRONT DOOR INNER BELT
WEATHERSTRIP - REMOVAL...........23-154
FRONT DOOR IN/OUT - ADJUSTMENT....23-69
FRONT DOOR LATCH - ADJUSTMENT.....23-72
FRONT DOOR OUTER BELT
WEATHERSTRIP - INSTALLATION.......23-154
FRONT DOOR OUTER BELT
WEATHERSTRIP - REMOVAL...........23-154
FRONT DOOR SECOND WEATHERSTRIP -
INSTALLATION......................23-155
FRONT DOOR SECOND WEATHERSTRIP -
REMOVAL.........................23-154
FRONT DOOR SPEAKER - INSTALLATION . . 8A-20
FRONT DOOR SPEAKER - REMOVAL.....8A-20
FRONT DOOR UP/DOWN - ADJUSTMENT . . 23-69
FRONT DOOR UPPER CORNER SEAL -
INSTALLATION......................23-154
FRONT DOOR UPPER CORNER SEAL -
REMOVAL.........................23-154
FRONT END SPLASH SHIELDS -
INSTALLATION.......................23-92
FRONT END SPLASH SHIELDS -
REMOVAL..........................23-92
FRONT FASCIA - ADJUSTMENT..........13-2
FRONT FASCIA - INSTALLATION..........13-2
FRONT FASCIA - REMOVAL..............13-2
FRONT FASCIA-SPORT - INSTALLATION....13-3
FRONT FASCIA-SPORT - REMOVAL.......13-3
FRONT FENDER - INSTALLATION, LEFT . . . 23-93
FRONT FENDER - INSTALLATION, RIGHT . . 23-94
FRONT FENDER - REMOVAL, LEFT.......23-92
FRONT FENDER - REMOVAL, RIGHT......23-94
FRONT LOWER FASCIA - INSTALLATION . . . 13-3
FRONT LOWER FASCIA - REMOVAL.......13-3
FRONT MOUNT - INSTALLATION . . . 9-100,9-156,
9-213,9-290,9-43
FRONT MOUNT - REMOVAL . . 9-100,9-156,9-213,
9-290,9-43
FRONT OIL SEAL - FRONT COVER
INSTALLED - INSTALLATION............9-205
FRONT OIL SEAL - FRONT COVER
INSTALLED - REMOVAL
...............9-204
FRONT OIL SEAL - FRONT COVER
REMOVED - INSTALLATION
.............9-205
FRONT OIL SEAL - FRONT COVER
REMOVED - REMOVAL
................9-204
FRONT OUTPUT SHAFT SEAL -
INSTALLATION
..........21-852,21-886,21-922
FRONT OUTPUT SHAFT SEAL -
REMOVAL
.............21-851,21-886,21-922FRONT PARKING BRAKE CABLE -
INSTALLATION........................5-39
FRONT PARKING BRAKE CABLE -
REMOVAL...........................5-37
FRONT SEAT BELT BUCKLE -
INSTALLATION......................8O-20
FRONT SEAT BELT BUCKLE - REMOVAL . . 8O-20
FRONT SERVO - ASSEMBLY.....21-208,21-379,
21-553,21-723
FRONT SERVO - CLEANING.....21-207,21-378,
21-552,21-723
FRONT SERVO - DESCRIPTION . . 21-206,21-377,
21-551,21-722
FRONT SERVO - DISASSEMBLY . . 21-207,21-378,
21-552,21-723
FRONT SERVO - INSPECTION . . . 21-207,21-378,
21-553,21-723
FRONT SERVO - OPERATION....21-207,21-377,
21-552,21-723
FRONT SUSPENSION, SPECIAL TOOLS -
INDEPENDENT.........................2-9
FRONT TOW HOOK - INSTALLATION......13-10
FRONT TOW HOOK - REMOVAL..........13-9
FUEL - INSPECTION..................30-15
FUEL DELIVERY - DIESEL - OPERATION . . . 14-56
FUEL DELIVERY - SPECIFICATIONS,
TORQUE............................14-4
FUEL DELIVERY SYSTEM -
DESCRIPTION........................14-2
FUEL DELIVERY SYSTEM -
DESCRIPTION, DIESEL................14-54
FUEL DELIVERY SYSTEM - OPERATION.....14-2
FUEL DRAIN MANIFOLD - DESCRIPTION . . 14-86
FUEL DRAIN MANIFOLD - INSTALLATION . . 14-86
FUEL DRAIN MANIFOLD - OPERATION....14-86
FUEL DRAIN MANIFOLD - REMOVAL.....14-86
FUEL FILL DOOR - INSTALLATION.......23-95
FUEL FILL DOOR - REMOVAL...........23-95
FUEL FILLER CAP - DESCRIPTION.......25-33
FUEL FILLER CAP - OPERATION.........25-33
FUEL FILLER CAP - REMOVAL/
INSTALLATION.......................25-33
FUEL FILTER - STANDARD
PROCEDURES, WATER DRAINING AT.....14-56
FUEL FILTER / WATER SEPARATOR -
DESCRIPTION.......................14-59
FUEL FILTER / WATER SEPARATOR -
INSTALLATION.......................14-61
FUEL FILTER / WATER SEPARATOR -
OPERATION.........................14-59
FUEL FILTER / WATER SEPARATOR -
REMOVAL..........................14-60
FUEL FILTER/PRESSURE REGULATOR -
DESCRIPTION........................14-5
FUEL FILTER/PRESSURE REGULATOR -
INSTALLATION........................14-6
FUEL FILTER/PRESSURE REGULATOR -
OPERATION..........................14-5
FUEL FILTER/PRESSURE REGULATOR -
REMOVAL...........................14-5
FUEL GAUGE - DESCRIPTION...........8J-20
FUEL GAUGE - OPERATION.............8J-20
FUEL GAUGE SENDING UNIT -
DIAGNOSIS AND TESTING..............14-8
FUEL HEATER - DESCRIPTION..........14-62
FUEL HEATER - DIAGNOSIS AND
TESTING...........................14-62
FUEL HEATER - OPERATION............14-62
FUEL HEATER - REMOVAL/INSTALLATION . 14-63
FUEL HEATER RELAY - DESCRIPTION....14-63
FUEL HEATER RELAY - DIAGNOSIS AND
TESTING...........................14-64
FUEL HEATER RELAY - INSTALLATION....14-65
FUEL HEATER RELAY - OPERATION......14-63
FUEL HEATER RELAY - REMOVAL........14-65
FUEL INDICATOR - DESCRIPTION, LOW . . . 8J-23
FUEL INDICATOR - OPERATION, LOW.....8J-23
FUEL INJECTION - SPECIFICATIONS,
TORQUE - GAS......................14-35
FUEL INJECTION PUMP - INSTALLATION . . 14-71
FUEL INJECTION PUMP - OPERATION
....14-66
FUEL INJECTION PUMP - REMOVAL
......14-68
FUEL INJECTION PUMP DATA PLATE,
SPECIFICATIONS
.....................14-73
FUEL INJECTION PUMP RELAY -
DESCRIPTION
.......................14-99
FUEL INJECTION PUMP RELAY -
OPERATION
.........................14-99FUEL INJECTION PUMP TIMING -
DIAGNOSIS AND TESTING.............14-66
FUEL INJECTION SYSTEM -
DESCRIPTION, DIESEL................14-87
FUEL INJECTOR - DESCRIPTION....14-53,14-93
FUEL INJECTOR - INSTALLATION . . . 14-53,14-98
FUEL INJECTOR - OPERATION.....14-53,14-94
FUEL INJECTOR - REMOVAL.......14-53,14-96
FUEL INJECTOR FIRING ORDER, DIESEL . . 14-58
FUEL INJECTOR TEST - DIAGNOSIS AND
TESTING......................14-53,14-95
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION...................14-7,14-73
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-9
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION.....................14-7,14-73
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-8
FUEL LINE LEAKS - DIAGNOSIS AND
TESTING, HIGH-PRESSURE.............14-74
FUEL LINES - DESCRIPTION........14-73,14-9
FUEL LINES - DESCRIPTION, HIGH
PRESSURE.........................14-74
FUEL LINES - INSTALLATION...........14-77
FUEL LINES - OPERATION, HIGH
PRESSURE.........................14-74
FUEL LINES - REMOVAL...............14-75
FUEL PRESSURE LEAK DOWN TEST -
DIAGNOSIS AND TESTING..............14-2
FUEL PUMP - DESCRIPTION..............14-9
FUEL PUMP - OPERATION..............14-9
FUEL PUMP 235 H.P. - DESCRIPTION....14-66
FUEL PUMP 245 H.P. - DESCRIPTION....14-65
FUEL PUMP AMPERAGE TEST -
DIAGNOSIS AND TESTING.............14-10
FUEL PUMP CAPACITY TEST -
DIAGNOSIS AND TESTING..............14-9
FUEL PUMP MODULE - DESCRIPTION....14-12
FUEL PUMP MODULE - INSTALLATION . . . 14-13
FUEL PUMP MODULE - OPERATION......14-13
FUEL PUMP MODULE - REMOVAL.......14-13
FUEL PUMP PRESSURE TEST -
DIAGNOSIS AND TESTING.............14-10
FUEL PUMP RELAY - DESCRIPTION......14-41
FUEL PUMP RELAY - INSTALLATION.....14-41
FUEL PUMP RELAY - OPERATION........14-41
FUEL PUMP RELAY - REMOVAL.........14-41
FUEL PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD........................8I-3
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-2
FUEL REQUIREMENTS - GAS ENGINES -
DESCRIPTION.........................0-1
FUEL SENSOR - DESCRIPTION, WATER
IN ................................14-85
FUEL SENSOR - OPERATION, WATER IN . . 14-85
FUEL SENSOR - REMOVAL, WATER IN....14-85
FUEL SUPPLY RESTRICTIONS -
DIAGNOSIS AND TESTING.............14-56
FUEL SYSTEM - DIAGNOSIS AND
TESTING, AIR IN.....................14-56
FUEL SYSTEM PARTS - STANDARD
PROCEDURES, CLEANING..............14-57
FUEL SYSTEM PRESSURE - GAS
ENGINES - SPECIFICATIONS.............14-4
FUEL SYSTEM PRESSURE RELEASE -
STANDARD PROCEDURE................14-3
FUEL SYSTEM PRESSURES, DIESEL
ENGINES...........................14-58
FUEL SYSTEM, SPECIAL TOOLS.....14-36,14-4
FUEL SYSTEM, SPECIAL TOOLS -
DIESEL............................14-59
FUEL TANK - DESCRIPTION............14-19
FUEL TANK - DESCRIPTION, DIESEL.....14-78
FUEL TANK - INSTALLATION............14-20
FUEL TANK - OPERATION..............14-19
FUEL TANK - REMOVAL...............14-19
FUEL TANK MODULE - DESCRIPTION.....14-78
FUEL TANK MODULE - INSTALLATION....14-79
FUEL TANK MODULE - OPERATION......14-78
FUEL TANK MODULE - REMOVAL
........14-78
FUEL TEMPERATURE SENSOR -
DESCRIPTION
.......................14-99
FUEL TEMPERATURE SENSOR -
OPERATION
........................14-100
FUEL TRANSFER PUMP - DESCRIPTION
. . 14-79
FUEL TRANSFER PUMP - INSTALLATION
. . 14-83
BR/BEINDEX 15
Description Group-Page Description Group-Page Description Group-Page

INJECTION PUMP TIMING - DIAGNOSIS
AND TESTING, FUEL..................14-66
INJECTION SYSTEM - DESCRIPTION, AIR . 25-25
INJECTION SYSTEM - DESCRIPTION,
DIESEL FUEL........................14-87
INJECTION SYSTEM - OPERATION, AIR . . . 25-27
INJECTION SYSTEM - TORQUE, AIR......25-28
INJECTOR - DESCRIPTION, FUEL . . . 14-53,14-93
INJECTOR - INSTALLATION, FUEL . . 14-53,14-98
INJECTOR - OPERATION, FUEL.....14-53,14-94
INJECTOR - REMOVAL, FUEL......14-53,14-96
INJECTOR FIRING ORDER, DIESEL -
FUEL..............................14-58
INJECTOR TEST - DIAGNOSIS AND
TESTING, FUEL.................14-53,14-95
INLET BAFFLE - INSTALLATION, HVAC
HOUSING...........................24-37
INLET BAFFLE - REMOVAL, HVAC
HOUSING...........................24-36
INLET FILTER - INSTALLATION..........14-22
INLET FILTER - REMOVAL..............14-22
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-154
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-154
IN/OUT - ADJUSTMENT, FRONT DOOR....23-69
INPUT - DESCRIPTION, VEHICLE SPEED . . . 8P-1
INPUT - OPERATION, ASD SENSE - PCM . . . 8I-3
INSIDE HANDLE ACTUATOR -
INSTALLATION...................23-71,23-80
INSIDE HANDLE ACTUATOR - REMOVAL . . 23-71,
23-80
INSPECTION - DESCRIPTION, ROAD
TEST..............................30-15
INSPECTION - DIAGNOSIS AND
TESTING, WHEEL....................22-10
INSPECTION - INFORMATION LABELS -
STANDARD PROCEDURE...............30-22
INSPECTION, 3.9L/5.2L/5.9L ENGINES -
VISUAL............................14-28
INSPECTION, 8.0L ENGINE - VISUAL.....14-32
INSPECTION, A/C COMPRESSOR
CLUTCH............................24-16
INSPECTION, ACCUMULATOR . . . 21-192,21-363,
21-538,21-708
INSPECTION, AUTOMATIC
TRANSMISSION - 42RE...............21-165
INSPECTION, AUTOMATIC
TRANSMISSION - 44RE...............21-337
INSPECTION, AUTOMATIC
TRANSMISSION - 46RE...............21-510
INSPECTION, AUTOMATIC
TRANSMISSION - 47RE...............21-681
INSPECTION, BATTERY.................30-7
INSPECTION, BATTERY SYSTEM..........8F-5
INSPECTION, BODY SEALING...........30-10
INSPECTION, CAMSHAFT & BEARINGS
(IN BLOCK).........................9-272
INSPECTION, CATALYTIC CONVERTER -
3.9L/5.2L/5.9L........................11-5
INSPECTION, CATALYTIC CONVERTER -
5.9L HEAVY DUTY/8.0L.................11-7
INSPECTION, CHARGE AIR COOLER AND
PLUMBING.........................11-18
INSPECTION, COMPASS...............30-12
INSPECTION, CROSSHEADS............9-250
INSPECTION, CYLINDER HEAD....9-137,9-193,
9-23,9-250,9-80
INSPECTION, CYLINDER HEAD COVER(S) . 9-138,
9-194,9-24,9-253,9-81
INSPECTION, DISC BRAKE CALIPERS......5-12
INSPECTION, DOORS AND DOOR LOCKS . . 30-11
INSPECTION, DRUM...................5-33
INSPECTION, ENGINE BLOCK . 9-142,9-200,9-267,
9-28,9-86
INSPECTION, ENGINE PERFORMANCE....30-16
INSPECTION, EXHAUST MANIFOLD . 9-112,9-168,
9-225,9-304,9-55
INSPECTION, EXHAUST PIPE -
3.9L/5.2L/5.9L........................11-7
INSPECTION, EXHAUST PIPE - 5.9L
DIESEL
.............................11-9
INSPECTION, EXHAUST PIPE - 5.9L
HEAVY DUTY/8.0L
.....................11-9
INSPECTION, FIT AND FINISH
......30-10,30-12
INSPECTION, FLUID LEVELS
.............30-4
INSPECTION, FRONT CLUTCH
. . . 21-205,21-376,
21-550,21-721INSPECTION, FRONT SERVO....21-207,21-378,
21-553,21-723
INSPECTION, FUEL...................30-15
INSPECTION, GAUGES/WARNING LIGHTS . 30-19
INSPECTION, HEATER/AIR CONDITIONER . . 30-17
INSPECTION, HOOD LATCH/SAFETY
CATCH ..............................30-4
INSPECTION, HORN..................30-19
INSPECTION, INTAKE MANIFOLD . . . 9-110,9-166,
9-223,9-302,9-53
INSPECTION, INTAKE/EXHAUST VALVES
& SEATS ..............9-141,9-198,9-27,9-84
INSPECTION, KEYLESS ENTRY..........30-11
INSPECTION, LIGHTS AND SWITCHES....30-12
INSPECTION, LINES/HOSES.............30-6
INSPECTION, MANUAL - NV3500........21-15
INSPECTION, MEASURING TIMING
CHAIN STRETCH.......9-114,9-170,9-227,9-58
INSPECTION, MIRROR................30-19
INSPECTION, NEUTRAL SAFETY SWITCH . . 30-19
INSPECTION, OIL COOLER & LINES -
CLEANING..........................9-296
INSPECTION, OIL PAN . 9-106,9-162,9-219,9-297,
9-49
INSPECTION, OIL PRESSURE RELIEF
VALVE .............................9-297
INSPECTION, OIL PUMP....9-107,9-163,9-220,
9-299,9-50
INSPECTION, OIL PUMP . . 21-211,21-382,21-557,
21-728
INSPECTION, OTHER..................30-15
INSPECTION, OVERDRIVE UNIT . . 21-224,21-394,
21-569,21-741
INSPECTION, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON RETAINER....21-236,
21-406,21-580,21-752
INSPECTION, PARKING BRAKE..........30-17
INSPECTION, PISTON & CONNECTING
ROD ............9-154,9-209,9-285,9-41,9-98
INSPECTION, PLANETARY GEARTRAIN/
OUTPUT SHAFT . . . 21-241,21-411,21-587,21-760
INSPECTION, PUSHRODS..............9-250
INSPECTION, RADIATOR - 3.9L/5.2L/5.9L . . . 7-61
INSPECTION, RADIATOR - 5.9L DIESEL....7-65
INSPECTION, RADIATOR - 8.0L..........7-62
INSPECTION, RADIATOR FAN -
3.9L/5.2L/5.9L/8.0L....................7-43
INSPECTION, RADIATOR FAN - 5.9L
DIESEL.............................7-44
INSPECTION, RADIATOR PRESSURE CAP . . . 7-66
INSPECTION, RADIO..................30-17
INSPECTION, REAR CLUTCH....21-248,21-419,
21-593,21-765
INSPECTION, RECEIVING...............30-3
INSPECTION, ROCKER ARM / ADJUSTER
ASSY..............................9-262
INSPECTION, SEAT BELTS, SHOULDER
BELTS, RETRACTORS AND HEAD
RESTRAINTS........................30-12
INSPECTION, SEATS..................30-13
INSPECTION, SERVICE BRAKES.........30-17
INSPECTION, SHIFT/CLUTCH INTERLOCK
SYSTEM............................30-19
INSPECTION, SOLID LIFTERS/TAPPETS . . . 9-281
INSPECTION, SPEED CONTROL.........30-17
INSPECTION, SQUEAKS, RATTLES AND
WIND NOISE........................30-15
INSPECTION, STEERING AND HANDLING
. . 30-15
INSPECTION, TAILPIPE - 3.9L/5.2L/5.9L
. . . 11-11
INSPECTION, TAILPIPE - 5.9L DIESEL
....11-12
INSPECTION, TAILPIPE - 5.9L HEAVY
DUTY/8.0L
..........................11-12
INSPECTION, TIRE PRESSURES
..........30-8
INSPECTION, TRANSFER CASE -
NV231HD
..........................21-832
INSPECTION, TRANSFER CASE -
NV241HD
..........................21-902
INSPECTION, TRANSFER CASE -
NV241LD
..........................21-867
INSPECTION, TRANSMISSION
.....21-109,21-64
INSPECTION, TRANSMISSION/TRANSFER
CASE
..............................30-15
INSPECTION, TRIP COMPUTER/
MAINTENANCE REMINDER
.............30-17
INSPECTION, TURBOCHARGER
..........11-16
INSPECTION, TURN AND EMERGENCY
SIGNALS
...........................30-19INSPECTION, VALVE BODY......21-293,21-465,
21-637,21-809
INSPECTION, VIBRATION DAMPER.......9-289
INSPECTION, VISUAL..................30-8
INSPECTION, WATER PUMP -
3.9L/5.2L/5.9L........................7-69
INSPECTION, WATER PUMP - 5.9L
DIESEL.............................7-73
INSPECTION, WATER PUMP - 8.0L........7-72
INSPECTION, WHEEL CYLINDERS........5-31
INSPECTION, WINDOWS, DOORS AND
LOCKS.............................30-14
INSPECTION WINDSHIELD WIPERS/
WASHERS, ROAD TEST................30-18
INSPECTION, WIPER & WASHER
SYSTEM............................8R-6
INSPECTION, WIRING..................30-7
INSTALLED - INSTALLATION, FRONT OIL
SEAL - FRONT COVER.................9-205
INSTALLED - REMOVAL, FRONT OIL
SEAL - FRONT COVER.................9-204
INSTRUMENT CLUSTER - ASSEMBLY.....8J-13
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-6
INSTRUMENT CLUSTER - DISASSEMBLY . . 8J-11
INSTRUMENT CLUSTER - INSTALLATION . . 8J-14
INSTRUMENT CLUSTER - OPERATION.....8J-3
INSTRUMENT CLUSTER - REMOVAL.....8J-10
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-10
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-9
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-37
INSTRUMENT PANEL DUCTS - REMOVAL . 24-37
INSTRUMENT PANEL SYSTEM -
DESCRIPTION......................23-104
INSTRUMENT PANEL SYSTEM -
INSTALLATION......................23-107
INSTRUMENT PANEL SYSTEM -
OPERATION........................23-105
INSTRUMENT PANEL SYSTEM -
REMOVAL.........................23-106
INSTRUMENT PANEL TOP COVER -
INSTALLATION......................23-115
INSTRUMENT PANEL TOP COVER -
REMOVAL.........................23-114
INTAKE AIR HEATER - DESCRIPTION....14-100
INTAKE AIR HEATER - INSTALLATION....14-101
INTAKE AIR HEATER - OPERATION......14-100
INTAKE AIR HEATER - REMOVAL.......14-100
INTAKE AIR HEATER RELAY -
DESCRIPTION......................14-101
INTAKE AIR HEATER RELAY -
INSTALLATION......................14-102
INTAKE AIR HEATER RELAY -
OPERATION........................14-102
INTAKE AIR HEATER RELAY - REMOVAL . 14-102
INTAKE MANIFOLD - CLEANING
....9-110,9-166,
9-223,9-302,9-53
INTAKE MANIFOLD - DESCRIPTION
. 9-109,9-165,
9-222,9-52
INTAKE MANIFOLD - INSPECTION
. . 9-110,9-166,
9-223,9-302,9-53
INTAKE MANIFOLD - INSTALLATION
.....9-111,
9-166,9-223,9-302,9-53
INTAKE MANIFOLD - OPERATION
. . 9-109,9-165,
9-52
INTAKE MANIFOLD - REMOVAL
....9-110,9-166,
9-222,9-301,9-53
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING
. . . 9-110,9-165,9-222,
9-53
INTAKE/EXHAUST VALVES & SEATS -
CLEANING
.............9-140,9-198,9-27,9-84
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION
.....9-138,9-195,9-25,9-253,9-81
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION
...........9-141,9-198,9-27,9-84
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION
.........9-141,9-260,9-28,9-85
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL
.............9-140,9-258,9-27,9-84
INTAKE/EXHAUST VALVES & SEATS -
STANDARD PROCEDURE-
VALVES,GUIDES AND SPRINGS
.........9-253
BR/BEINDEX 19
Description Group-Page Description Group-Page Description Group-Page

PARK/TURN SIGNAL LAMP -
INSTALLATION.......................8L-29
PARK/TURN SIGNAL LAMP - REMOVAL . . . 8L-29
PARK/TURN SIGNAL LAMP UNIT -
INSTALLATION.......................8L-29
PARK/TURN SIGNAL LAMP UNIT -
REMOVAL..........................8L-29
PARTS - STANDARD PROCEDURES,
CLEANING FUEL SYSTEM..............14-57
PASSENGER AIRBAG - DESCRIPTION....8O-21
PASSENGER AIRBAG - INSTALLATION....8O-23
PASSENGER AIRBAG - OPERATION......8O-21
PASSENGER AIRBAG - REMOVAL........8O-21
PASSENGER AIRBAG ON/OFF SWITCH -
DESCRIPTION.......................8O-23
PASSENGER AIRBAG ON/OFF SWITCH -
INSTALLATION......................8O-25
PASSENGER AIRBAG ON/OFF SWITCH -
OPERATION.........................8O-24
PASSENGER AIRBAG ON/OFF SWITCH -
REMOVAL..........................8O-24
PASSENGER POWER SEAT SWITCH -
DESCRIPTION.......................8N-19
PASSENGER POWER SEAT SWITCH -
DIAGNOSIS & TESTING...............8N-19
PASSENGER POWER SEAT SWITCH -
INSTALLATION......................8N-20
PASSENGER POWER SEAT SWITCH -
OPERATION.........................8N-19
PASSENGER POWER SEAT SWITCH -
REMOVAL..........................8N-20
PASSENGER SEAT HEATER SWITCH -
DESCRIPTION.......................8G-13
PASSENGER SEAT HEATER SWITCH -
INSTALLATION......................8G-16
PASSENGER SEAT HEATER SWITCH -
OPERATION.........................8G-14
PASSENGER SEAT HEATER SWITCH -
REMOVAL..........................8G-15
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-7
PCM - DESCRIPTION..................8E-14
PCM - GAS ENGINES - OPERATION......8E-17
PCM INPUT - OPERATION, ASD SENSE.....8I-3
PCM OUTPUT - DESCRIPTION............8I-3
PCM OUTPUT - OPERATION............14-53
PCM OUTPUT - OPERATION.............8I-3
PCV FILTER - DESCRIPTION............25-35
PCV VALVE - V-6/V-8 ENGINES -
DIAGNOSIS AND TESTING.............25-36
PEDAL - DESCRIPTION.................5-16
PEDAL - INSTALLATION............5-17,5-36
PEDAL - INSTALLATION, ACCELERATOR . . . 14-37
PEDAL - INSTALLATION, CLUTCH.........6-19
PEDAL - OPERATION...................5-16
PEDAL - REMOVAL................5-16,5-36
PEDAL - REMOVAL, ACCELERATOR......14-37
PEDAL - REMOVAL, CLUTCH............6-18
PEDAL POSITION SENSOR -
DESCRIPTION, ACCELERATOR..........14-91
PEDAL POSITION SENSOR -
INSTALLATION, ACCELERATOR..........14-93
PEDAL POSITION SENSOR - OPERATION,
ACCELERATOR.......................14-91
PEDAL POSITION SENSOR - REMOVAL,
ACCELERATOR.......................14-91
PEDAL POSITION SWITCH -
DESCRIPTION, CLUTCH.................6-22
PEDAL POSITION SWITCH - OPERATION,
CLUTCH.............................6-22
PER MILE, SPECIFICATIONS - TIRE
REVOLUTIONS........................22-9
PERFORMANCE - DIAGNOSIS AND
TESTING...............9-118,9-173,9-4,9-61
PERFORMANCE - DIAGNOSIS AND
TESTING, A/C........................24-2
PERFORMANCE - DIAGNOSIS AND
TESTING, HEATER.....................24-6
PERFORMANCE - INSPECTION, ENGINE . . . 30-16
PILOT BEARING - DESCRIPTION..........6-17
PILOT BEARING - INSTALLATION.........6-18
PILOT BEARING - OPERATION
...........6-18
PILOT BEARING - REMOVAL
.............6-18
PINION GEAR/RING GEAR -
INSTALLATION
....................3-42,3-74
PINION GEAR/RING GEAR - REMOVAL
. 3-40,3-72
PINION GEAR/RING GEAR/TONE RING -
INSTALLATION
........3-105,3-137,3-166,3-195PINION GEAR/RING GEAR/TONE RING -
REMOVAL...........3-103,3-135,3-165,3-193
PINION SEAL - INSTALLATION.....3-125,3-157,
3-185,3-34,3-66,3-95
PINION SEAL - REMOVAL . . . 3-125,3-156,3-185,
3-34,3-66,3-95
PIPE - 3.9L/5.2L/5.9L - INSPECTION,
EXHAUST............................11-7
PIPE - 3.9L/5.2L/5.9L - INSTALLATION,
EXHAUST............................11-7
PIPE - 3.9L/5.2L/5.9L - REMOVAL,
EXHAUST............................11-7
PIPE - 5.9L DIESEL - INSPECTION,
EXHAUST............................11-9
PIPE - 5.9L DIESEL - INSTALLATION,
EXHAUST...........................11-10
PIPE - 5.9L DIESEL - REMOVAL,
EXHAUST............................11-9
PIPE - 5.9L HEAVY DUTY/8.0L -
INSPECTION, EXHAUST.................11-9
PIPE - 5.9L HEAVY DUTY/8.0L -
INSTALLATION, EXHAUST...............11-9
PIPE - 5.9L HEAVY DUTY/8.0L -
REMOVAL, EXHAUST...................11-8
PISTON & CONNECTING ROD -
CLEANING........9-154,9-209,9-285,9-41,9-98
PISTON & CONNECTING ROD -
CONNECTING RODS..................9-286
PISTON & CONNECTING ROD -
DESCRIPTION.....9-153,9-208,9-282,9-40,9-97
PISTON & CONNECTING ROD -
INSPECTION......9-154,9-209,9-285,9-41,9-98
PISTON & CONNECTING ROD -
INSTALLATION......9-154,9-210,9-287,9-41,9-98
PISTON & CONNECTING ROD -
REMOVAL........9-154,9-209,9-285,9-40,9-97
PISTON FITTING - STANDARD
PROCEDURE...........9-153,9-208,9-40,9-97
PISTON GRADING - STANDARD
PROCEDURE........................9-282
PISTON RETAINER - ASSEMBLY,
OVERRUNNING CLUTCH CAM/
OVERDRIVE
......21-236,21-406,21-581,21-752
PISTON RETAINER - CLEANING,
OVERRUNNING CLUTCH CAM/
OVERDRIVE
......21-236,21-406,21-580,21-752
PISTON RETAINER - DESCRIPTION,
OVERRUNNING CLUTCH CAM/
OVERDRIVE
......21-235,21-405,21-580,21-751
PISTON RETAINER - DISASSEMBLY,
OVERRUNNING CLUTCH CAM/
OVERDRIVE
......21-235,21-405,21-580,21-751
PISTON RETAINER - INSPECTION,
OVERRUNNING CLUTCH CAM/
OVERDRIVE
......21-236,21-406,21-580,21-752
PISTON RETAINER - OPERATION,
OVERRUNNING CLUTCH CAM/
OVERDRIVE
......21-235,21-405,21-580,21-751
PISTON RING FITTING - STANDARD
PROCEDURE
................9-154,9-41,9-98
PISTON RINGS - STANDARD
PROCEDURE, FITTING
.................9-211
PISTON RINGS - STANDARD
PROCEDURE-PISTON RING FITTING
......9-288
PISTONS - DESCRIPTION
. 21-238,21-408,21-584,
21-755
PISTONS - OPERATION
. . 21-238,21-409,21-584,
21-755
PITMAN BEARING - INSTALLATION
......19-21
PITMAN BEARING - REMOVAL
..........19-20
PITMAN SHAFT - INSTALLATION
........19-23
PITMAN SHAFT - REMOVAL
............19-22
PITMAN SHAFT SEAL - INSTALLATION
....19-24
PITMAN SHAFT SEAL - REMOVAL
.......19-23
PLANETARY GEARTRAIN/OUTPUT
SHAFT - ASSEMBLY
.....21-241,21-412,21-588,
21-760
PLANETARY GEARTRAIN/OUTPUT
SHAFT - DESCRIPTION
. . . 21-240,21-410,21-585,
21-757
PLANETARY GEARTRAIN/OUTPUT
SHAFT - DISASSEMBLY
. . 21-240,21-411,21-586,
21-757
PLANETARY GEARTRAIN/OUTPUT
SHAFT - INSPECTION
....21-241,21-411,21-587,
21-760PLANETARY GEARTRAIN/OUTPUT
SHAFT - OPERATION....21-240,21-410,21-585,
21-757
PLATE - DESCRIPTION, BODY CODE....Intro.-1
PLATE - DESCRIPTION, ENGINE DATA....9-244
PLATE - DESCRIPTION, EQUIPMENT
IDENTIFICATION...................Intro.-12
PLATE - DESCRIPTION, PRESSURE.......6-15
PLATE - INSTALLATION, SUPPORT........5-32
PLATE - INSTALLATION, TRANSFER
CASE SKID.........................13-11
PLATE - OPERATION, PRESSURE.........6-16
PLATE - REMOVAL, SUPPORT...........5-32
PLATE - REMOVAL, TRANSFER CASE
SKID..............................13-11
PLATE LAMP - INSTALLATION, LICENSE . . 8L-22
PLATE LAMP - REMOVAL, LICENSE......8L-22
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-22
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-22
PLATE, SPECIFICATIONS - FUEL
INJECTION PUMP DATA...............14-73
PLATES - INSTALLATION, EXTERIOR
NAME.............................23-89
PLATES - REMOVAL, EXTERIOR NAME....23-89
PLUG - CLEANING, SPARK.............8I-19
PLUG - DESCRIPTION, SPARK...........8I-16
PLUG - INSTALLATION, SPARK..........8I-19
PLUG - INSTALLATION, STEERING GEAR
HOUSING............................19-27
PLUG - OPERATION, SPARK............8I-16
PLUG - REMOVAL, SPARK..............8I-18
PLUG - REMOVAL, STEERING GEAR
HOUSING...........................19-27
PLUG CABLE - DESCRIPTION, SPARK.....8I-19
PLUG CABLE - INSTALLATION, SPARK....8I-20
PLUG CABLE - OPERATION, SPARK.......8I-19
PLUG CABLE - REMOVAL, SPARK........8I-20
PLUG CABLE ORDER, 8.0L V-10 ENGINE
- SPARK .............................8I-2
PLUG CABLE RESISTANCE,
SPECIFICATIONS - SPARK...............8I-3
PLUG CABLES - DIAGNOSIS AND
TESTING, SPARK.....................8I-19
PLUG CONDITIONS - DIAGNOSIS AND
TESTING, SPARK.....................8I-16
PLUGS, SPECIFICATIONS - SPARK........8I-3
PLUMBING - CLEANING, CHARGE AIR
COOLER............................11-18
PLUMBING - DESCRIPTION............24-40
PLUMBING - DESCRIPTION, CHARGE
AIR COOLER........................11-17
PLUMBING - INSPECTION, CHARGE AIR
COOLER............................11-18
PLUMBING - INSTALLATION, CHARGE
AIR COOLER........................11-18
PLUMBING - OPERATION..............24-41
PLUMBING - OPERATION, CHARGE AIR
COOLER............................11-17
PLUMBING - REMOVAL, CHARGE AIR
COOLER............................11-17
POLISHING - DESCRIPTION, WET
SANDING/BUFFING..................23-130
PORT - DESCRIPTION, REFRIGERANT
SYSTEM SERVICE.....................24-1
PORT - OPERATION, REFRIGERANT
SYSTEM SERVICE.....................24-2
POSITION SENSOR - DESCRIPTION,
ACCELERATOR PEDAL.................14-91
POSITION SENSOR - DESCRIPTION,
THROTTLE..........................14-51
POSITION SENSOR - INSTALLATION,
ACCELERATOR PEDAL.................14-93
POSITION SENSOR - OPERATION,
ACCELERATOR PEDAL.................14-91
POSITION SENSOR - OPERATION,
THROTTLE..........................14-51
POSITION SENSOR - REMOVAL,
ACCELERATOR PEDAL
.................14-91
POSITION SWITCH - DESCRIPTION,
CLUTCH PEDAL
.......................6-22
POSITION SWITCH - DIAGNOSIS AND
TESTING, PARK/NEUTRAL
......21-237,21-408,
21-583,21-755
POSITION SWITCH - INSTALLATION,
PARK/NEUTRAL
. . . 21-238,21-408,21-583,21-755
POSITION SWITCH - OPERATION,
CLUTCH PEDAL
.......................6-22
BR/BEINDEX 25
Description Group-Page Description Group-Page Description Group-Page

PROPELLER SHAFT - FRONT -
INSTALLATION.........................3-8
PROPELLER SHAFT - FRONT - REMOVAL . . . 3-8
PROPELLER SHAFT - OPERATION.........3-1
PROPELLER SHAFT - REAR -
INSTALLATION.........................3-9
PROPELLER SHAFT - REAR - REMOVAL....3-9
PROPELLER SHAFT - STANDARD
PROCEDURES.........................3-5
PROPELLER SHAFT, SPECIAL TOOLS.......3-8
PROPELLER SHAFT, SPECIFICATIONS.......3-8
PTO SWITCH - DESCRIPTION...........14-48
PTO SWITCH - OPERATION.......14-104,14-48
PULLEY - INSTALLATION..............19-36
PULLEY - REMOVAL..................19-36
PUMP - 3.9L/5.2L/5.9L - CLEANING,
WATER .............................7-69
PUMP - 3.9L/5.2L/5.9L - DESCRIPTION,
WATER .............................7-67
PUMP - 3.9L/5.2L/5.9L - INSPECTION,
WATER .............................7-69
PUMP - 3.9L/5.2L/5.9L - INSTALLATION,
WATER .............................7-70
PUMP - 3.9L/5.2L/5.9L - OPERATION,
WATER .............................7-67
PUMP - 3.9L/5.2L/5.9L - REMOVAL,
WATER .............................7-67
PUMP - 5.9L DIESEL - CLEANING,
WATER .............................7-73
PUMP - 5.9L DIESEL - DESCRIPTION,
VACUUM..............................7-34
PUMP - 5.9L DIESEL - DESCRIPTION,
WATER .............................7-73
PUMP - 5.9L DIESEL - INSPECTION,
WATER .............................7-73
PUMP - 5.9L DIESEL - INSTALLATION,
VACUUM............................7-37
PUMP - 5.9L DIESEL - INSTALLATION,
WATER .............................7-74
PUMP - 5.9L DIESEL - OPERATION,
VACUUM............................7-35
PUMP - 5.9L DIESEL - OPERATION,
WATER .............................7-73
PUMP - 5.9L DIESEL - REMOVAL,
VACUUM............................7-35
PUMP - 5.9L DIESEL - REMOVAL,
WATER .............................7-73
PUMP - 8.0L - CLEANING, WATER........7-72
PUMP - 8.0L - INSPECTION, WATER......7-72
PUMP - 8.0L - INSTALLATION, WATER.....7-72
PUMP - 8.0L - REMOVAL, WATER........7-70
PUMP - ASSEMBLE, OIL..........9-109,9-165
PUMP - ASSEMBLY, OIL................9-51
PUMP - ASSEMBLY, OIL . . 21-212,21-382,21-558,
21-729
PUMP - CLEANING, OIL......9-220,9-299,9-50
PUMP - CLEANING, OIL . . 21-211,21-381,21-557,
21-728
PUMP - DESCRIPTION................19-31
PUMP - DESCRIPTION, AIR INJECTION . . . 25-28
PUMP - DESCRIPTION, FUEL............14-9
PUMP - DESCRIPTION, FUEL TRANSFER . . 14-79
PUMP - DESCRIPTION, LEAK DETECTION . 25-33
PUMP - DESCRIPTION, OIL.....21-208,21-379,
21-554,21-724
PUMP - DIAGNOSIS AND TESTING, AIR
INJECTION..........................25-28
PUMP - DIAGNOSIS AND TESTING,
WATER .....................7-67,7-70,7-73
PUMP - DISASSEMBLE, OIL . . . 9-107,9-163,9-50
PUMP - DISASSEMBLY, OIL.....21-209,21-380,
21-555,21-726
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING..........................19-31
PUMP - INSPECTION, OIL . . . 9-107,9-163,9-220,
9-299,9-50
PUMP - INSPECTION, OIL......21-211,21-382,
21-557,21-728
PUMP - INSTALLATION, AIR INJECTION . . . 25-29
PUMP - INSTALLATION, FUEL INJECTION . 14-71
PUMP - INSTALLATION, FUEL TRANSFER
. 14-83
PUMP - INSTALLATION, LEAK
DETECTION
.........................25-34
PUMP - INSTALLATION, OIL
. 9-109,9-165,9-221,
9-300,9-52
PUMP - OPERATION
..................19-31
PUMP - OPERATION, AIR INJECTION
.....25-28PUMP - OPERATION, FUEL..............14-9
PUMP - OPERATION, FUEL INJECTION....14-66
PUMP - OPERATION, FUEL TRANSFER....14-79
PUMP - OPERATION, OIL . 21-208,21-379,21-554,
21-724
PUMP - REMOVAL, AIR INJECTION......25-29
PUMP - REMOVAL, FUEL INJECTION.....14-68
PUMP - REMOVAL, FUEL TRANSFER.....14-83
PUMP - REMOVAL, LEAK DETECTION....25-34
PUMP - REMOVAL, OIL.....9-107,9-162,9-219,
9-299,9-50
PUMP 235 H.P. - DESCRIPTION, FUEL....14-66
PUMP 245 H.P. - DESCRIPTION, FUEL....14-65
PUMP AMPERAGE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-10
PUMP BYPASS HOSE WITH AIR
CONDITIONING - INSTALLATION,
WATER .............................7-77
PUMP BYPASS HOSE WITH AIR
CONDITIONING - REMOVAL, WATER......7-74
PUMP BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER .............................7-78
PUMP BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER......7-77
PUMP CAPACITY TEST - DIAGNOSIS
AND TESTING, FUEL...................14-9
PUMP DATA PLATE, SPECIFICATIONS -
FUEL INJECTION.....................14-73
PUMP FILTER - INSTALLATION, AIR......25-29
PUMP FILTER - REMOVAL, AIR...........25-29
PUMP LEAKAGE - DIAGNOSIS AND
TESTING...........................19-31
PUMP MODULE - DESCRIPTION, FUEL....14-12
PUMP MODULE - INSTALLATION, FUEL . . . 14-13
PUMP MODULE - OPERATION, FUEL.....14-13
PUMP MODULE - REMOVAL, FUEL.......14-13
PUMP OUTPUT - DIAGNOSIS AND
TESTING, VACUUM....................7-35
PUMP PRESSURE - DIAGNOSIS AND
TESTING, FUEL TRANSFER.............14-80
PUMP PRESSURE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-10
PUMP RELAY - DESCRIPTION, FUEL.....14-41
PUMP RELAY - DESCRIPTION, FUEL
INJECTION..........................14-99
PUMP RELAY - INSTALLATION, FUEL.....14-41
PUMP RELAY - OPERATION, FUEL.......14-41
PUMP RELAY - OPERATION, FUEL
INJECTION..........................14-99
PUMP RELAY - REMOVAL, FUEL........14-41
PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD AND FUEL...............8I-3
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-36
PUMP TIMING - DIAGNOSIS AND
TESTING, FUEL INJECTION.............14-66
PUMP VOLUME CHECK - STANDARD
PROCEDURE, OIL . 21-209,21-379,21-554,21-724
PUMP/MOTOR - DESCRIPTION, WASHER . . 8R-9
PUMP/MOTOR - INSTALLATION,
WASHER...........................8R-10
PUMP/MOTOR - OPERATION, WASHER....8R-9
PUMP/MOTOR - REMOVAL, WASHER....8R-10
PUSH-IN FASTENERS - DESCRIPTION.....23-1
PUSHRODS - CLEANING...............9-249
PUSHRODS - INSPECTION.............9-250
QUARTER TRIM PANEL - INSTALLATION . 23-128
QUARTER TRIM PANEL - REMOVAL.....23-127
QUARTER WINDOW - INSTALLATION....23-151
QUARTER WINDOW - REMOVAL........23-151
QUICK CONNECT FITTING -
DESCRIPTION.......................14-22
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURES.......................14-22
RADIATOR - 3.9L/5.2L/5.9L - CLEANING . . . 7-60
RADIATOR - 3.9L/5.2L/5.9L -
DESCRIPTION........................7-59
RADIATOR - 3.9L/5.2L/5.9L -
INSPECTION.........................7-61
RADIATOR - 3.9L/5.2L/5.9L -
INSTALLATION........................7-61
RADIATOR - 3.9L/5.2L/5.9L - OPERATION
. . 7-59
RADIATOR - 3.9L/5.2L/5.9L - REMOVAL
....7-59
RADIATOR - 5.9L DIESEL - CLEANING
.....7-65
RADIATOR - 5.9L DIESEL -
DESCRIPTION
........................7-63
RADIATOR - 5.9L DIESEL - INSPECTION
. . . 7-65RADIATOR - 5.9L DIESEL -
INSTALLATION........................7-65
RADIATOR - 5.9L DIESEL - OPERATION....7-63
RADIATOR - 5.9L DIESEL - REMOVAL.....7-63
RADIATOR - 8.0L - CLEANING...........7-62
RADIATOR - 8.0L - DESCRIPTION........7-61
RADIATOR - 8.0L - INSPECTION..........7-62
RADIATOR - 8.0L - INSTALLATION........7-63
RADIATOR - 8.0L - OPERATION..........7-61
RADIATOR - 8.0L - REMOVAL............7-62
RADIATOR CAP - DIAGNOSIS AND
TESTING............................7-66
RADIATOR CAP-TO-FILLER NECK SEAL -
DIAGNOSIS AND TESTING..............7-66
RADIATOR COOLANT FLOW -
DIAGNOSIS AND TESTING......7-59,7-61,7-63
RADIATOR FAN - 3.9L/5.2L/5.9L/8.0L -
CLEANING...........................7-43
RADIATOR FAN - 3.9L/5.2L/5.9L/8.0L -
INSPECTION.........................7-43
RADIATOR FAN - 3.9L/5.2L/5.9L/8.0L -
INSTALLATION........................7-43
RADIATOR FAN - 3.9L/5.2L/5.9L/8.0L -
REMOVAL...........................7-42
RADIATOR FAN - 5.9L DIESEL -
CLEANING...........................7-44
RADIATOR FAN - 5.9L DIESEL -
INSPECTION.........................7-44
RADIATOR FAN - 5.9L DIESEL -
INSTALLATION........................7-45
RADIATOR FAN - 5.9L DIESEL -
REMOVAL...........................7-44
RADIATOR IN-TANK TRANSMISSION OIL
COOLER - STANDARD PROCEDURE,
FLUSHING COOLER AND TUBES -
WITHOUT...................7-80,7-83,7-86
RADIATOR IN-TANK TRANSMISSION OIL
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITH.......................7-79,7-83,7-85
RADIATOR PRESSURE CAP - CLEANING . . . 7-66
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-65
RADIATOR PRESSURE CAP -
INSPECTION.........................7-66
RADIATOR PRESSURE CAP - OPERATION . . 7-65
RADIO - DESCRIPTION................8A-10
RADIO - DIAGNOSIS AND TESTING......8A-10
RADIO - INSPECTION.................30-17
RADIO - OPERATION..................8A-10
RADIO CHOKE RELAY - DESCRIPTION.....8A-8
RADIO CHOKE RELAY - DIAGNOSIS AND
TESTING............................8A-8
RADIO CHOKE RELAY - INSTALLATION....8A-9
RADIO CHOKE RELAY - OPERATION.......8A-8
RADIO CHOKE RELAY - REMOVAL........8A-9
RADIO NOISE SUPPRESSION
COMPONENTS - DESCRIPTION..........8A-12
RADIO NOISE SUPPRESSION
COMPONENTS - DIAGNOSIS AND
TESTING...........................8A-12
RATINGS, SPECIFICATIONS -
GENERATOR........................8F-28
RATTLES AND WIND NOISE -
INSPECTION, SQUEAKS................30-15
RBI - REAR AXLE, 286................3-182
RE TRANSMISSION, SPECIAL TOOLS . . . 21-534,
21-704
RE TRANSMISSIONS, SPECIAL TOOLS . . 21-188,
21-359
READING LAMP - DESCRIPTION.........8L-36
READING LAMP - INSTALLATION........8L-36
READING LAMP - OPERATION..........8L-36
READING LAMP - REMOVAL............8L-36
REAR - 2500/3500 - INSTALLATION.......5-22
REAR - 2500/3500 - REMOVAL...........5-21
REAR - DESCRIPTION..................2-26
REAR - DESCRIPTION, CRANKSHAFT OIL
SEAL......................9-148,9-34,9-91
REAR - INSTALLATION.............5-13,5-26
REAR - INSTALLATION
................22-12
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL
.........9-149,9-206,9-278,9-35,9-92
REAR - INSTALLATION, PROPELLER
SHAFT
...............................3-9
REAR - OPERATION, CRANKSHAFT OIL
SEAL
......................9-148,9-34,9-92
REAR - REMOVAL
.................5-10,5-23
BR/BEINDEX 27
Description Group-Page Description Group-Page Description Group-Page