2001 CHRYSLER VOYAGER lock

(6) Install center console assembly (Fig. 209).
Install and torque center console-to-gearshift mecha-
nism screws to 5 N´m (45 in. lbs.).
(7) Install cupholder plugs (Fig. 210).(8) Install gearshift boot to console (Fig. 211).
Secure with three (3) retainer clips.
(9) Install gearshift knob to gearshift lever (Fig.
212). Orient shift pattern ò-turn clockwise, push
down and rotate ò-turn counter-clockwise and
release. Secure boot to knob.
(10) Connect battery negative cable.
Fig. 209 Center Console Removal/Installation (LHD
Shown Ð RHD Typical)
1 - CENTER CONSOLE
2 - SCREW (4)
3 - GEARSHIFT MECHANISM
Fig. 210 Cup Holder Plugs
1 - CUPHOLDER PLUG (2)
Fig. 211 Gearshift Boot Removal/Installation
1 - GEARSHIFT BOOT
2 - CENTER CONSOLE
Fig. 212 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
21a - 72 T850 MANUAL TRANSAXLERG
GEARSHIFT MECHANISM (Continued)

(6) Remove 5th gear with remover 8486 (Fig. 217).
(7) Remove 4th gear (Fig. 218).(8) Remove 4th gear blocker ring (Fig. 219).
(9) Remove 3/4 synchronizer snap ring (Fig. 220).
Discard and replace with new snap ring upon assem-
bly.
Fig. 217 5th Gear Removal
1 - REMOVER 8486
2 - 5TH GEAR
Fig. 218 4th Gear Removal/Installation
1 - 4th GEAR
Fig. 219 4th Gear Blocker Ring
1 - 4th GEAR BLOCKER RING
Fig. 220 3/4 Synchro Snap Ring
1 - SNAP RING
2 - 3/4 SYNCHRONIZER
RGT850 MANUAL TRANSAXLE21a-75
INPUT SHAFT (Continued)

(10) Remove 3/4 synchronizer (Fig. 221).
(11) Remove 3rd gear blocker ring (Fig. 222).(12) Remove 3rd gear (Fig. 223).
(13) Inspect third gear thrust washer for signs of
excessive wear. To replace, drive off of input shaft
with suitable drift and hammer.
Fig. 221 3/4 Synchro Assembly
1 - 3/4 SYNCHRONIZER
Fig. 222 3rd Gear Blocker Ring
1 - 3RD GEAR BLOCKER RING
Fig. 223 3rd Gear Removal/Installation
1 - 3RD GEAR
21a - 76 T850 MANUAL TRANSAXLERG
INPUT SHAFT (Continued)

(1) Install input shaft into fixture 8487.
(2) Install thrust washer if removed upon disas-
sembly.
(3) Install 3rd gear (Fig. 225).
(4) Install 3rd gear blocker ring (Fig. 226).(5) Install 3/4 synchronizer (Fig. 227).When
installing 3/4 synchronizer hub to shaft, make
sure to align oil slots on synchronizer hub face
with oil hole in the shaft splined hub journal.
(6) InstallNEW3/4 synchronizer snap ring (Fig.
228).
Fig. 225 3rd Gear Removal/Installation
1 - 3RD GEAR
Fig. 226 3rd Gear Blocker Ring
1 - 3RD GEAR BLOCKER RING
Fig. 227 3/4 Synchro Assembly
1 - 3/4 SYNCHRONIZER
Fig. 228 3/4 Synchro Snap Ring
1 - SNAP RING
2 - 3/4 SYNCHRONIZER
21a - 78 T850 MANUAL TRANSAXLERG
INPUT SHAFT (Continued)

(7) Install 4th gear blocker ring (Fig. 229).
(8) Install 4th gear (Fig. 230).
(9) Install 5th gear and press into position using
installer 8481 (Fig. 231).
(10) InstallNEW5th gear nut and torque to 200
N´m (148 ft. lbs.) using wrench 8478 (Fig. 232).
(11) Stake 5th Gear nut as follows:
(a) Install staking tool 8479 to 5th gear nut.(b) Tighten upper thumb screw by hand (Fig.
233).
(c) Tighten two (2) side thumb screws by hand.
Fig. 229 4th Gear Blocker Ring
1 - 4th GEAR BLOCKER RING
Fig. 230 4th Gear Removal/Installation
1 - 4th GEAR
Fig. 231 5th Gear Installation
1 - ARBOR PRESS RAM
2 - INSTALLER 8481
3 - 5TH GEAR
Fig. 232 5th Gear Nut Removal/Installation
1 - WRENCH 8478
2 - 5TH GEAR NUT
RGT850 MANUAL TRANSAXLE21a-79
INPUT SHAFT (Continued)

(3) Remove reverse gear blocker ring.
(4) Remove reverse gear needle bearing (Fig. 238).(5) Remove 5/R synchro snap ring (Fig. 239).
(6) Remove 5/R synchro (Fig. 240).
Fig. 237 Bearing and Reverse Gear Removal
1 - ARBOR PRESS RAM
2 - ADAPTER 8486-4
3 - SEALED ROLLER BEARING
4 - REVERSE GEAR
5 - BEARING SPLITTER P-334
Fig. 238 Reverse Gear Needle Bearing
1 - NEEDLE BEARING
Fig. 239 5/R Synchro Snap Ring
1 - SNAP RING
Fig. 240 5/R Synchronizer
1 - 5/R SYNCHRO ASSEMBLY
21a - 82 T850 MANUAL TRANSAXLERG
INTERMEDIATE SHAFT (Continued)

(7) Remove 5th gear blocker ring (Fig. 241).
(8) Remove 5th gear (Fig. 242).(9) Remove 3/4 cluster gear snap ring (Fig. 243).
(10) Install shaft assembly into fixture 8483, with
split collar 8483-3 oriented chamfer side up (Fig.
244). Place 8483-2 into position with chamfer side up
(Fig. 245).
Fig. 241 5th Gear Blocker Ring
1 - 5th GEAR BLOCKER RING
Fig. 242 5th Gear
1 - 5th GEAR
Fig. 243 3/4 Cluster Gear Snap Ring
1 - SNAP RING
Fig. 244 Fixture 8483
1 - FIXTURE 8483
2 - COLLAR 8483-3
RGT850 MANUAL TRANSAXLE21a-83
INTERMEDIATE SHAFT (Continued)

(14) Remove 2nd gear reactor ring (Fig. 249).
(15) Remove 2nd gear friction cone (Fig. 250).(16) Remove 2nd Gear outer blocker ring (Fig.
251).
(17) Remove 1/2 synchro snap ring (Fig. 252).
Fig. 249 2nd Gear Reactor Ring
1 - 2ND GEAR REACTOR RING
Fig. 250 2nd Gear Friction Cone
1 - 2ND GEAR FRICTION CONE
Fig. 251 2nd Gear Outer Blocker Ring
1 - 2ND GEAR BLOCKER RING
Fig. 252 1/2 Synchro Snap Ring
1 - SNAP RING
2 - 1/2 SYNCHRO HUB
RGT850 MANUAL TRANSAXLE21a-85
INTERMEDIATE SHAFT (Continued)