CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper quantity to suit the
driving conditions, into the intake air mixture to slow down combustion, reduce the combustion
temperature and reduces NOx emissions. The amount of EGR is regulated by the EGR vacuum
modulator according to the engine load.
If even one of the following conditions is fulfilled,
the VSV is turned ON by a signal from the ECM.
This results in atmospheric air acting on the EGR
valve, closing the EGR valve and shutting off the
exhaust gas (EGR cut±OFF).
Under the following conditions, EGR is cut to
maintain driveability.
wEngine coolant temp. below 60C (140F).
wDuring deceleration (throttle valve closed).
wLight engine load (amount of intake air very
small).
wEngine speed over 4,400 rpm.
wEngine racing.
EG R gas temp. is 70C (158F) or below for 50
sec. under conditions (a) and (b).
(2 trip detection logic) *
(a) Engine coolant temp.: 80C (176F) or more.
(b) EGR operation possible (EX. A/T in 3rd speed
(5th for M/T), 55 ± 60 mph (88 ± 96 km/h),
Flat road).wOpen in EGR gas temp. sensor circuit.
wShort in VSV circuit for EGR.
wEGR hose disconnected, valve stuck.
wClogged EGR gas passage.
wECM Diagnostic Trouble Code Detecting Condition
*: See page
EG1±307.Trouble Area DTC No.
DTC 71 EGR System Malfunction
± 5S±FE ENGINECIRCUIT INSPECTIONEG1±390
CIRCUIT DESCRIPTION
VSV Circuit for Fuel Pressure Control (Only for California
spec.)
Check for open and short in harness and
connector between EFI main relay and ECM.Proceed to next circuit inspection
shown on matrix chart
(See page EG1±327).
Repair or replace harness or connector. Check voltage of VSV power source. Check VSV for fuel pressure control.
Check and replace ECM.Replace VSV.
DIAGNOSTIC CHART
The ECM turns on a VSV (Vacuum Switching
Valve) to draw the air into the diaphragm chamber
of the pressure regulator if it detects that the tem-
perature of the engine coolant is too high during
engine starting. The air drawn into the chamber
increases the fuel pressure to prevent fuel vapor
lock at high engine temperature in order to help the
engine start when it is warm.
Fuel pressure control ends approx. 90 secs. after
the engine is started.
± 5S±FE ENGINECIRCUIT INSPECTIONEG1±424
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Instrument cluster overview
1. Engine coolant temperature gauge
2. Service reminder indicators and
indicator lights
3. Fuel gauge4. Speedometer
5. Odometer and two trip meters
6. Theft deterrent system/Engine
immobiliser system indicator light7. Tachometer
8. Trip meter reset knob
9. Low fuel level warning light
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Part 1
OPERATION OF
INSTRUMENTS AND
CONTROLSÐ
Chapter 1±5
Gauges, Meters and
Service reminder
indicators
Fuel gauge
Engine coolant temperature
gauge
Tachometer
Odometer and two trip meters
Service reminder indicators and
warning buzzers
Fuel gauge
Low fuel level
warning light
The gauge works when the ignition
switch is on and indicates the approxi-
mate quantity of fuel remaining in the
tank.
Nearly fullÐNeedle at ºFº
Nearly emptyÐNeedle at ºEº
It is a good idea to keep the tank over
1/4 full.
This fuel gauge has a non±return type
needle which remains at the last indicated
position when the ignition switch is turned
off.
If the fuel level approaches ºEº or the low
fuel level warning light comes on, fill the
fuel tank as soon as possible.On inclines or curves, due to the move-
ment of fuel in the tank, the fuel gauge
needle may fluctuate or the low fuel level
warning light may come on earlier than
usual.
If the fuel tank is completely empty, the
malfunction indicator lamp comes on. Fill
the fuel tank immediately.
The indicator lamp goes off after driving
several times. If the indicator lamp does
not go off, contact your Toyota dealer as
soon as possible.
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The gauge indicates the engine coolant
temperature when the ignition switch is
on. The engine operating temperature
will vary with changes in weather and
engine load.
If the needle moves into the red zone,
your engine is too hot. If your vehicle
overheats, stop your vehicle and allow the
engine to cool.
Your vehicle may overheat during severe
operating conditions, such as:
Driving up a long hill on a hot day.
Reducing speed or stopping after high
speed driving.
Idling for a long period with the air
conditioning on in stop±and±go traffic.
Towing a trailer.
NOTICE
Do not remove the thermostat in
the engine cooling system as this
may cause the engine to overheat.
The thermostat is designed to con-
trol the flow of coolant to keep the
temperature of the engine within
the specified operating range.
Do not continue driving with an
overheated engine. See ºIf your ve-
hicle overheatsº in Part 4.
Tachometer
The tachometer indicates engine speed
in thousands of rpm
( revolutions per
minute). Use it while driving to select
correct shift points and to prevent en-
gine lugging and overrevving.
Driving with the engine running too fast
causes excessive engine wear and poor
fuel economy. Remember, in most cases
the slower the engine speed, the greater
the fuel economy.
NOTICE
Do not let the indicator needle get
into the red zone. This may cause
severe engine damage.
Engine coolant temperature
gauge
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Your automatic transmission has a shift
lock system to minimize the possibility of
incorrect operation. This means you can
only shift out of ºPº position when the
brake pedal is depressed (with the ignition
switch in ºONº position and the lock re-
lease button depressed).
(a) Normal driving
1. Start the engine as instructed in ºHow
to start the engineº in Part 3. The
transmission must be in ºPº or ºNº.
2. With your foot holding down the brake
pedal, shift the selector lever to ºDº.
In ºDº position, the automatic transmission
system will select the most suitable gear
for the running conditions such as normal
cruising, hill climbing, hard towing, etc.
Always turn the overdrive switch on for
better fuel economy and quieter driving. If
the engine coolant temperature is low, the
transmission will not shift into overdrive
gear even with the overdrive switch on.
CAUTION
Never put your foot on the accelera-
tor pedal while shifting.
3. Release the parking brake and brake
pedal. Depress the accelerator pedal
slowly for smooth starting.
(b) Using engine braking
To use engine braking, you can downshift
the transmission as follows:
Turn off the overdrive switch. The ºO/D
OFFº indicator light will come on and
the transmission will downshift to the
third gear.
Shift into the º2º position. The trans-
mission will downshift to the second
gear when the vehicle speed drops
down to or lower than the following
speed, and more powerful engine brak-
ing will be obtained.
5S±FE engine 106 km/h (65 mph). . .
1MZ±FE engine 122 km/h (75 mph). .
Shift into the ºLº position. The trans-
mission will downshift to the first gear
When the vehicle speed drops down to
or lower than the following speed, and
maximum engine braking will be ap-
plied.
5S±FE engine 46 km/h (28 mph). . .
1MZ±FE engine 55 km/h (34 mph). . Vehicles with cruise control'When the
cruise control is being used, even if you
downshift the transmission by turning off
the overdrive switch, engine braking is not
applied because the cruise control is not
cancelled.
For ways to decrease the vehicle speed,
see ºCruise controlº in this chapter.
CAUTION
Be careful when downshifting on a
slippery surface. Abrupt shifting
could cause the vehicle to spin or
skid.
(c) Using º2º and ºLº positions
The º2º and ºLº positions are used for
strong engine braking as described pre-
viously.
With the selector lever in º2º or ºLº, you
can start the vehicle in motion as with the
lever in ºDº.
With the selector lever in º2º, the vehicle
will start in the first gear and automatical-
ly shift to the second gear.
With the selector lever in ºLº, the trans-
mission is engaged in the first gear.
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Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
NOTICE
Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.
Add only demineralized or distilled
water to fill the radiator. And if you
spill some of the coolant, be sure
to wash off with water to prevent it
from damaging the parts or paint.
Do not allow dirt or anything else
to fall through the spark plugholes.
Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
Do not reuse platinum±tipped spark
plugs by cleaning or regapping.
Do not overfill automatic transmis-
sion fluid, or the transmission
could be damaged.
Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.
Be careful not to scratch the glass
surface with the wiper frame.
When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
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Look at the see±through coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the ºFULLº and ºLOWº lines on the
reservoir. If the level is low, add ethyl-
ene±glycol type coolant for a proper
corrosion protection of aluminum com-
ponents.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the ºLOWº line, add
coolant. Bring the level up to the ºFULLº
line.
Always use ethylene±glycol type coolant
for a proper corrosion protection of alumi-
num components. See information in the
next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, engine coolant filler cap,
radiator cap and drain cock and water
pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check
for leaks in the cooling system.CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system. Your coolant
must contain ethylene±glycol type coolant
for a proper corrosion protection of your
engine that contains aluminum
components. Use ºToyota Long Life
Coolantº or equivalent.
In addition to preventing freezing and
subsequent damage to the engine, this
type of coolant will also prevent corrosion.
Further supplemental inhibitors or additives
are neither needed nor recommended.
Read the coolant container for information
on freeze protection. Follow the manufac-
turer's directions for how much to mix
with plain water (preferably demineralized
water or distilled water). The total capacity
of the cooling system is given in Part 8.We recommend to use 50% solution for
your Toyota, to provide protection down to
about ±35C (±31F). When it is extreme-
ly cold, to provide protection down to
about ±505C (±585F), 60% solution is rec-
ommended. Do not use more than 70%
solution for better coolant performance.NOTICE
Do not use alcohol type antifreeze or
plain water alone.
Checking the engine coolant
level