Page 2316 of 4770
CH01F±01
P14226
Pivot Bolt
Adjusting
Lock BoltAdjusting Bolt
P14227
CH±6
± CHARGING (1MZ±FE)GENERATOR
1769 Author: Date:
REMOVAL
1. REMOVE DRIVE BELT
Loosen the pivot bolt, adjusting lock bolt, and adjusting bolt,
and remove the drive belt.
Torque:
Pivot bolt: 56 N´m (570 kgf´cm, 41 ft´lbf)
Lock bolt: 18 N´m (180 kgf´cm, 13 ft´lbf)
2. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the nut, and disconnect the generator wire.
(c) Disconnect the wire harness from the clip.
(d) Remove the pivot bolt, plate washer, adjusting lock bolt
and generator.
Page 2317 of 4770
CH01G±01
P14233
Plate Terminal
P14234
S05072
P10835
SST (B)SST (A) Turn
P10834
SST (C)SST (B)
Insert
± CHARGING (1MZ±FE)GENERATOR
CH±7
1770 Author: Date:
DISASSEMBLY
1. REMOVE REAR END COVER
(a) Remove the nut and terminal insulator.
(b) Remove the screw, 3 nuts, plate terminal and end cover.
2. REMOVE BRUSH HOLDER AND VOLTAGE
REGULATOR
(a) Remove the brush holder cover from the brush holder.
(b) Remove the 5 screws, brush holder and voltage regulator.
3. REMOVE RECTIFIER HOLDER
(a) Remove the 4 screws and rectifier holder.
(b) Remove the 4 rubber insulators.
(c) Remove the seal plate.
4. REMOVE PULLEY
(a) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820±63010
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(b) Check that SST (A) is secured to the rotor shaft.
(c) Mount SST (C) in a vise.
(d) Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).
Page 2321 of 4770
CH01I±01
P14225
P00628
Socket Wrench
P00479
SST
N00581
SST
P13567
± CHARGING (1MZ±FE)GENERATOR
CH±11
1774 Author: Date:
REPLACEMENT
1. REPLACE FRONT BEARING
(a) Remove the 4 screws, bearing retainer and bearing.
(b) Using a socket wrench and press, press out the bearing.
(c) Using SST and a press, press in a new bearing.
SST 09950±60010 (09951±00500)
(d) Install the bearing retainer with the 4 screws.
Torque: 3.0 N´m (31 kgf´cm, 27 in.´lbf)
2. REPLACE REAR BEARING
(a) Using SST, remove the bearing cover (outside) and bear-
ing.
SST 09820±00021
NOTICE:
Be careful not to damage the fan.
(b) Remove the bearing cover (inside).
(c) Place the bearing cover (inside) on the rotor.
Page 2323 of 4770
CH01J±01
P01364
Pulley
P00427
P01763
29 mm
Socket
Wrench
Z19214AA A
B
P10835
Turn
SST (A)
SST (B)
± CHARGING (1MZ±FE)GENERATOR
CH±13
1776 Author: Date:
REASSEMBLY
1. INSTALL ROTOR TO DRIVE END FRAME
(a) Place the rectifier end frame on the pulley.
(b) Install the rotor to the rectifier end frame.
2. INSTALL RECTIFIER END FRAME
(a) Place the generator washer on the rotor.
(b) Using a 29 mm socket wrench and press, slowly press in
the rectifier end frame.
(c) Install the cord clip with the 4 nuts.
Torque:
Nut A: 4.5 N´m (46 kgf´cm, 40 in.´lbf)
Nut B: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
3. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820±63010
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(c) Check that SST (A) is secured to the pulley shaft.
Page 2324 of 4770
P10834
SST (C)SST (A)
Insert
P10829
SST (C)
SST (A)
Turn
P10836
SST (B)SST (A) Turn
P00428
P00645
CH±14
± CHARGING (1MZ±FE)GENERATOR
1777 Author: Date:
(d) Mount SST (C) in a vise.
(e) Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).
(f) To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110.5 N´m (1,125 kgf´cm, 81 ft´lbf)
(g) Remove the generator from SST (C).
(h) Turn SST (B), and remove SST (A and B).
4. INSTALL RECTIFIER HOLDER
(a) Place the seal plate on the rectifier end frame.
(b) Install the 4 rubber insulators on the lead wires.
Page 2325 of 4770
S05072
S05460
Upward
P14235
P14233
Plate Terminal
S05071
± CHARGING (1MZ±FE)GENERATOR
CH±15
1778 Author: Date:
(c) Install the rectifier holder with the 4 screws.
Torque: 2.9 N´m (30 kgf´cm, 26 in.´lbf)
5. INSTALL VOLTAGE REGULATOR AND BRUSH
HOLDER
(a) Place the voltage regulator and brush holder on the recti-
fier end frame.
NOTICE:
Be careful of the holder installation direction.
(b) Install the 5 screws.
Torque: 2.0 N´m (20 kgf´cm, 18 in.´lbf)
(c) Place the brush holder cover on the brush holder.
6. INSTALL REAR END COVER
(a) Install the end cover and plate terminal with the 3 nuts and
screw.
Torque:
Screw: 3.9 N´m (39 kgf´cm, 35 in.´lbf)
Nut: 4.4 N´m (45 kgf´cm, 39 in.´lbf)
(b) Install the terminal insulator with the nut.
Torque: 4.1 N´m (42 kgf´cm, 36 in.´lbf)
7. CHECK THAT ROTOR ROTATES SMOOTHLY
Page 2330 of 4770
CL036±01
Q10085
Filler Cap
Float
Reservoir
TankSlotted Spring Pin
Grommet
Clutch Line
15 (155, 11)
Master Cylinder Body
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torqueSpringPiston
Push RodSnap Ring WasherBootClip
12 (120, 9)
Lock NutClevisClevis Pin CL±4
± CLUTCHCLUTCH MASTER CYLINDER
1783 Author: Date:
CLUTCH MASTER CYLINDER
COMPONENTS
Page 2331 of 4770
CL037±01
Q10094
SST
± CLUTCHCLUTCH MASTER CYLINDER
CL±5
1784 Author: Date:
REMOVAL
1. DRAW OUT FLUID WITH SYRINGE
2. DISCONNECT CLUTCH LINE
Using SST, disconnect the clutch line. Use a container to catch
the fluid.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. REMOVE CLIP AND CLEVIS PIN
4. REMOVE 2 MOUNTING NUTS AND PULL OUT MAS-
TER CYLINDER
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)