Page 2335 of 4770
CL03B±01
Q10016
Clutch Line
15 (155, 11)
12 (120, 9)
Bleeder Plug
8.4 (85, 74 in.´lbf)
Release Cylinder Body
Piston
Spring
Push RodBoot
N´m (kgf´cm, ft´lbf)
: Specified torque
± CLUTCHCLUTCH RELEASE CYLINDER
CL±9
1788 Author: Date:
CLUTCH RELEASE CYLINDER
COMPONENTS
Page 2336 of 4770
CL03C±01
Q10077
SST CL±10
± CLUTCHCLUTCH RELEASE CYLINDER
1789 Author: Date:
REMOVAL
1. DISCONNECT CLUTCH LINE
Using SST, disconnect the line. Use a container to catch the
fluid.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
2. REMOVE 2 BOLTS AND PULL OUT RELEASE CYL-
INDER
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
Page 2338 of 4770
CL03E±01
Q06048
CL±12
± CLUTCHCLUTCH RELEASE CYLINDER
1791 Author: Date:
REASSEMBLY
1. COAT PISTON WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSTALL PISTON WITH SPRING INTO CYLINDER
3. INSTALL BOOT WITH PUSH ROD TO CYLINDER
4. INSTALL BLEEDER PLUG
Torque: 8.4 N´m (85 kgf´cm, 74 in.´lbf)
Page 2340 of 4770
CL03G±01
Q10092
Starter
21 (210, 15)
39 (400, 29)
13 (130, 9)13 (130, 9)
Clutch Accumulator Bracket
N´m (kgf´cm, ft´lbf)
: Specified torqueCruise Control
Actuator
Battery w/ Cruise Control System :
27 (270, 20)
15 (155, 11)
CL±14
± CLUTCHCLUTCH ACCUMULATOR (1MZ±FE)
1793 Author: Date:
CLUTCH ACCUMULATOR (1MZ±FE)
COMPONENTS
Page 2341 of 4770
CL03H±01
Q10074
Q10078
Q10076
SST
± CLUTCHCLUTCH ACCUMULATOR (1MZ±FE)
CL±15
1794 Author: Date:
REMOVAL
1. w/ Cruise Control System:
REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the battery.
(b) Remove the 3 bolts and cruise control actuator with
bracket.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
2. REMOVE STARTER
(a) Remove the nut and disconnect the connectors.
(b) Remove the 2 bolt and clamp.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
3. REMOVE CLUTCH ACCUMULATOR WITH BRACKET
(a) Using SST, disconnect the clutch lines from the clutch ac-
cumulator.
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
SST 09023±00100
(b) Remove the 2 bolts and nut.
Torque:
Bolt: 21 N´m (210 kgf´cm, 15 ft´lbf)
Nut: 27 N´m (270 kgf´cm, 20 ft´lbf)
Page 2343 of 4770
CL03J±01
Q10017
Flywheel
Clutch Disc
19 (195, 14)
47 (480, 35)
Clutch Coverx 6
Release Bearing and Hub
Release Fork5S±FE :
Release Fork
39 (400, 29)
5S±FE :
Clutch Disc
N´m (kgf´cm, ft´lbf) : Specified torqueBoot
± CLUTCHCLUTCH UNIT
CL±17
1796 Author: Date:
CLUTCH UNIT
COMPONENTS
Page 2347 of 4770
CL03M±02
Q10089
1MZ±FE:
5S±FE:SST
Flywheel
Side
SST
Q10084
SST
1
Matchmarks
4
2
6
35
Q10072
SST
± CLUTCHCLUTCH UNIT
CL±21
1800 Author: Date:
INSTALLATION
1. INSTALL CLUTCH DISC AND CLUTCH COVER ON
FLYWHEEL
(a) 1MZ±FE:
Insert SST in the clutch disc, and then set them.
SST 09301±00220
(b) 5S±FE:
Insert SST in the clutch disc, and then set them.
SST 09301±00210
(c) Align the matchmarks on the clutch cover and flywheel.
(d) Torque the bolts on the clutch cover in the order shown.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
HINT:
Temporarily tighten the No.3 bolt.
2. CHECK DIAPHRAGM SPRING TIP ALIGNMENT
Using a dial indicator with roller instrument, check the dia-
phragm spring tip alignment.
Maximum non±alignment: 0.5 mm (0.020 in.)
If alignment is not as specified, using SST, adjust the dia-
phragm spring tip alignment.
SST 09333±00013
Page 2350 of 4770

CO067±03
Z18990
Radiator Drain Plug
Engine Drain Plug CO±2
± COOLING (5S±FE)COOLANT
1576 Author: Date:
REPLACEMENT
1. DRAIN ENGINE COOLANT
(a) Remove the radiator cap.
CAUTION:
To avoid the danger of being burned, do not remove the ra-
diator cap while the engine and radiator are still hot, as fluid
and steam can be blown out under pressure.
(b) Loosen the radiator drain plug (on the right side of the ra-
diator lower tank) and engine drain plug (on the left rear
of the cylinder block), and drain the coolant.
(c) Close the drain plugs.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf) for engine
2. FILL ENGINE COOLANT
(a) Slowly fill the system with coolant.
Use of improper coolants may damage engine cool-
ing system.
Use ºToyota Long Life Coolantº or equivalent and
mix it with plan water according to the manufactur-
er's directions.
Using of coolant which includes more than 50 %
(freezing protection down to ±35°C (±31°F) or 60 %
(freezing protection down to ±50°C (±58°F)) of eth-
ylene±glycol is recommended but not more than 70
%.
NOTICE:
Do not use an alcohol type coolant or plain water
alone.
The coolant should be mixed with plain water (prefer-
ably demineralized water or distilled water).
Capacity:
w/ Oil cooler6.9 litters (7.3 US qts, 6.1 lmp. qts)
w/o Oil cooler6.2 litters (6.5 US qts, 5.4 lmp. qts)
(b) Install the radiator cap.
(c) Start the engine, and bleed the cooling system.
(d) Refill the radiator reservoir with coolant until it reaches the
ºFULLº line.
3. CHECK FOR COOLANT LEAKS