J OVERALL ELECTRICAL WIRING DIAGRAM
9
1011 12
3 CAMRY (
Cont ' d)
ECIntake
man i f ol d ST P 4A
LOCK IN18 C
PRS 13 A
G±WW± LG
MGC 21 AL±YA/ C SW 10 AR±B
LOCK 15 AR± W
NS W 22 AB±W
STA 11 A
GR(
*5)
B±O(
*6)
IGT1 20 CB
IGF 3CW±R
IGT2 19 CY±R
10 II3
W± L
TE1 15 B From Ignition Coil
and Igniter
No. 1, No. 2< 1±3> < 1±4>
12 DNE+
1 2
C 2
CRANKSHAFT
POSI TI ON SENSOR
1 2C 1
CAMSHAFT
POSI TI ON SENSOR6DNE±
11 DG+
12 BKNK
25 CE03
26 CE02
13 CE01
8ASPD
7A15 CE04
To Speedometer
[Comb. Meter]
< 25±8> L
EC Intake
ma ni f o ldBR
B±YBR BR BR(
*4)
BR BR
BR
BR
BR
B±RBRL B±W W
1
(
Shielded) (
Shielded) (
Shielded)BR
BR
BRBR
BR A
A
AA
A
A
AJ23
JUNCTION
CONNECTOR
BR
V± W BR BR
BR
(
*3)
(
*4) TE1 E1+B
L±W
From St op Light
SW< 11±4> To A/ C Magnetic
Clutc h and Loc k
Sens or < 27±4>From A/C Dual
Pressure SW< 27±4>Fr om MG CL T
Relay< 27±3>Fro m A/ C SW
< 27±4> Fro m A/ C SW
< 27±4> Fr om º STARTERº
Fuse< 1±2> From Park/Neut ral Position
SW(
A/ T)
or Clutc h Star t
SW(
M/ T)
< 1±2>12
83D 1
DATA LINK
CONNECTOR 1* 3 : Califor nia
* 4 : Exc ept Calif or nia * 2 : w/o Engine Immobiliser SystemBR BR
24 CE1
BR
(
*3)
ENGINE CONTROL MODULE
A
6II3
Engine Control and Engine Immobiliser System (
5S±FE)BR
BR
BR
BR
G L(
*5)
W(
*6) W
BR
A1 1
AI R F UEL
RA TI O SE NSORHTAF 2C
AF± 14 B
AF + 6B
OX1 6B
HT1 8C 14 23
31 24
H 3
HEAT ED OXYGEN SENSOR
(
Bank 1 Sens or 1)
(
*3) B±W(
*5)
O (
*6)
(
*3) (
*3) (
Shielded) (
Shielded) (
*4) L±Y
(
*4)
HTE1
OX+B
HT AF±+B AF+ A
B
C
D
EB B±Y B±Y
(
*4)
(
*3)
B±Y
(
*4)
1DIMLD
4DKSW
3II4
4IG3 8IG3
To Theft
Det er rent
System< 15±3>To Un l oc k
War ning SW
< 21±3>R±YL±B
R±YL±B
R± YL±B
BR(
*2) 9A 19C 19A 21A 10A 20A 22A 11A 23C 17C 22C 7B 2C14B6B 5B1C(
*1)
9A 8A 4C 17C 5C 13B 15C 14C2DEOM
BR
A16 B 26 C 13 C(
*2) (
*1)
(
*2)* 5 : TMC Made
* 6 : TMMK Made
(
*4)
FA
To Tac hometer
[Comb. Meter]
< 25±5>FA
B±O B±OTACH
JUNCTION
CONNECTORJ27 A
* 1 : w/ Engine Immobiliser System
, E 8 E 7 A B , E 9 C , E10 D
9II4
(
A/T)
K 1
KNOCK SENSOR 1
J
5
678
25 CAMRY (
Cont' d)
11
B
7
C
13
C
6
B
3
B
5
C
2
A
1
A R
R±L
Y±R
G±W
BR
BR
IJ13
IJ16
IJ12
IJ178
C
6
C
15
B Y±G
P
LR
R±L
Y± R
G±W
BR
BR
Y±G
B±O
P
L
4
A4
C2
C 11
C2
B4
B3
A7
B
IG317
IK23
2 1
EBLeft radiat or
side support IGInstrument
panel br ace
LH 2 1IG23
IG16
7IG16
A
11
A
7
A
8
A 10
A
9
A
9
C
5
A
3
C
10
B
12
A
13
B 12
B 10
C9
B8
B5
B 16
B 13
A1
C1
B 14
B 12
C L
2
D
N
R
P
SLI P
TRAC OFF
DOOR
O/D OFF See Illuminat ion
System< 10±4>
A
R±W R± W
W± B R±WW± B
R±W
R±W R±W
B±O
P± L P±L P± LB±O(
*4) R± W (
*6)
(
*7)J 2
JUNCTI ON
CONNE CT OR
Fro m Da yti me
Running Light
Re la y(
Main)
< 7±2>
B
BB
(
*6)
J11
JUNCTION
CONNECTOR
B 2
BRAKE FLUID LEVEL
WARNING SWP 3
PARKING BRAKE SW W 1
WASHER L EVEL
WARNING SW
From Day time Running
Light Relay(
Main)
< 7±2>
Fr om Park /Neutral
Pos it ion SW(
A/T)
or
Clutch Start SW(
M/T)
<1±2>GR(
*3)
See Key Reminder and Seat Belt
Warning System< 21±3> See ABS(
TMC Made)
System< 19±2>
See ABS(
TMMK Made)
System< 20±2>
See ABS and Tr act ion
Control System< 18±1>See Engine Cont rol and
Immobiliser System< 2±3> < 3±2>See Charging
System< 1±4> See Taillight
System< 11±4>
SRS CRUISE HIGH BEAMOIL
SEAT BELTABS MA LF UNCT I ON I NDI CA TOR
LAMPWASHER LEVELBULB
CHE CK
RE L AY REAR LIGHTSBRAKE
CHARGETURN RHTURN LH ILLUMINATION
TRIP METER
ODOMETER
(
*5) TACHOMETERWATER
TEMP. FUEL
FUEL
SECURI TYSee Electronically Controlled
Transmission and A/T
Indicator System
<4±4><5±4>
See ABS and
Tr act ion Contr ol
Sy st em< 18±1>
See Tur n Signal and
Hazard Warning Light
Sy st em< 8±2> < 8±3>
See Headlight
Sy st em< 6±3> < 7±3>
Se e SRS Sy st e m
< 28±4> See Theft Deterrent
System< 15±3>
See Interior Light
System< 9±4>
See Electronically Controlled
Transmiss ion and A/T Indicator
System< 4±3> < 5±3>
See Illumination Sy st em
< 10±4>
IG33
V± W V± W
V±W V±WB B
B J15
JUNCTION
CONNE CT ORFrom Cruise Control
ECU< 17±4> From Engine Contr ol
Module
< 2±7> < 3±9> < 4±3> < 5±3>
IJ15
1
See Cruise Control
System< 17±2> Y±B Y±B
IF Left kick
panel
O 1
OIL PRESSURE SWJ 5
JUNCTI ON
CONNE CTOR
W± B W± B
A A See Char ging Sys tem
< 1±4> A
B
C
D
E
F
G
H
I* 4 : TMMK Made, TMC Made USA w/ Traction Control
* 5 : Speedometer * 3 : Except * 4
W± B IG36
1
Combination M eter
B±O From Engine
Control Module
< 2±12> < 3±9>
C 8 C 9,
COMBINATION METERABC10, C* 6 : w/ Daytime Running Light
* 7 : w/o Day time Running Light
Fr om A/C Contr ol
Assembly< 29±5>V±W
L
CodePart Name Part NumberCodePart Name Part Number
D18Door Lock Control SW RH (TMC Made)90980±11326D18Door Lock Control SW RH (TMMK Made)90980±10797
D19Door Lock Motor and Door Unlock
Detection SW Front LH
D20Door Lock Motor and Door Unlock
Detection SW Front RH
90980±11150
D21Door Lock Motor and Door Unlock
Detection SW Rear LH90980±11 150
D22Door Lock Motor and Door Unlock
Detection SW Rear RH
E 1EGR Gas Temp. Sensor90980±10899
E 2EGR Valve Position Sensor90980±11143
E3
Electronically Controlled Transmission
Solenoid (1MZ±FE)90980±10854
E 3Electronically Controlled Transmission
Solenoid (5S±FE)90980±11156
E 4Electronically Controlled Transmission
Solenoid90980±11143
E 5Engine Coolant Temp. Sensor90980±10737
E 6Engine Hood Courtesy SW90980±11189
E7Engine Control Module (1MZ±FE)90980±11638E 7Engine Control Module (5S±FE)90980±11392
E8Engine Control Module (1MZ±FE)90980±11637E 8Engine Control Module (5S±FE)90980±11391
E9Engine Control Module (1MZ±FE)90980±11586E 9Engine Control Module (5S±FE)90980±11390
E10Engine Control Module (1MZ±FE)90980±11476E10Engine Control Module (5S±FE)90980±11408
E11Engine Control Module90980±11421
F 1Front Turn Signal Light and Parking Light
LH
90980±11020
F 2Front Turn Signal Light and Parking Light
RH90980±11020
F 3Front Wiper Motor90980±11599
F 4Fusible Link Block
F 5Fusible Link Block
F 6Fusible Link Block±
F 7Fusible Link Block
F 8Fusible Link Block
F 9Fusible Link Block90980±11579
F10Front Door Speaker LH90980±10825F11Front Door Speaker RH90980±10825
F12Front Tweeter (Speaker) LH90980±10916F13Front Tweeter (Speaker) RH90980±10916
F14Fuel Pump and Sender90980±11077
G 1Generator90980±09213
G 2Generator90980±11349
G 3Glove Box Light and SW90980±11098
H 1Headlight LH90980±11314H 2Headlight RH90980±11314
H 3Heated Oxygen Sensor (Bank 1 Sensor 1)90980±11028H 4Heated Oxygen Sensor (Bank 2 Sensor 1)90980±11028
H 5Horn (High)90980±10619H 6Horn (Low)90980±10619
H 7Hazard SW90980±10801
H 8Heated Oxygen Sensor (Bank 1 Sensor 2)90980±11028
H 9Heater Control SW90980±10799
H10High Mounted Stop Light90980±11148
I 1Idle Air Control Valve90980±11145
I 2Igniter90980±11653
I 3Ignition Coil and Igniter No.190980±11150I 4Ignition Coil and Igniter No.290980±11 150
I 5Ignition Coil No.1
I 6Ignition Coil No.290980±11246
I 7Ignition Coil No.3
I 8Injector No.1
I 9Injector No.2
I10Injector No.390980±11153I11Injector No.490980±11 153
I12Injector No.5
I13Injector No.6
I14Intake Air Temp. Sensor90980±11163
I15Ignition Key Cylinder Light90980±10906
I16Ignition SW90980±11615
I17Integration Relay90980±11107
I18Integration Relay (w/ Theft Deterrent)90980±11058I18Integration Relay (w/o Theft Deterrent)90980±11542
I19Interior Light90980±10121
J 1Junction Connector90980±11542
J 2Junction Connector90980±10803
J 3Junction Connector90980±11542
J 4Junction Connector90980±10803
J 5Junction Connector90980±11542
J 6Junction Connector90980±11502
J 7Junction Connector
J 8Junction Connector90980±11661J 9Junction Connector90980±11661
J10Junction Connector
J11Junction Connector90980±10976
J12Junction Connector90980±10803
J13Junction Connector90980±11661J14Junction Connector90980±11661
L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply. In case of ordering
a connector or terminal with wire, please confirm in advance if there is supply for it using ªParts Catalog
Newsº (published by Parts Engineering Administration Dept.).
J15Junction Connector90980±10803
J16Junction Connector90980±11661J17Junction Connector90980±11661
J18Junction Connector90980±11542J19Junction Connector90980±11542
J20Junction Connector90980±11539
J21Junction Connector90980±11542
J22Junction Connector90980±11539J23Junction Connector90980±11539
J24Junction Connector
J25Junction Connector90980±11529
J26Junction Connector
J27Junction Connector90980±11661J28Junction Connector90980±11661
J29Junction Connector90980±11502
J30Junction Connector90980±11661J31Junction Connector90980±11661
J32Junction Connector90980±10803
J33Junction Connector
J34Junction Connector90980±11661J35Junction Connector90980±11661
J36Junction Connector
J37Junction Connector90980±11542
J38Junction Connector90980±10803J39Junction Connector90980±10803
J40Junction Connector90980±10976
K 1Knock Sensor 190980±11166K 2Knock Sensor 290980±11166
K 3Key Interlock Solenoid90980±10825
L 1License Plate Light LH90980±11148L 2License Plate Light RH90980±11148
L 3Light Failure Sensor90980±10803
L 4Luggage Compartment Key Unlock SW90980±11212
L 5Luggage Compartment Light90980±11148
L 6Luggage Compartment Light SW90980±11097
M 1Manifold Absolute Pressure Sensor90980±10845
M 2Mass Air Flow Meter90980±11317
M 3Moon Roof Control SW and Relay90980±10799
M 4Moon Roof Motor and Limit SW90980±11011
N 1Noise Filter (Ignition)90980±10843
N 2Noise Filter (Rear Window Defogger)90980±11259
O 1Oil Pressure SW90980±11363
O 2O/D Main SW and A/T Shift Lever
Illumination90980±10795
P 1Park/Neutral Position SW,A/T Indicator Light
SW and Back±Up Light SW90980±11332
P 2Power Steering Oil Pressure SW90980±11428
P 3Parking Brake SW90980±10871
P 4Power Outlet90980±10760
P 5Personal Light90980±10825
P 6Power Window Control SW Front RH90980±10789
P 7Power Window Control SW Rear LH90980±10631P 8Power Window Control SW Rear RH90980±10631
P 9Power Window Master SW and Door Lock
Control SW LH90980±10807
P10Power Window Motor Front LH
P11Power Window Motor Front RH90980±10860P12Power Window Motor Rear LH90980±10860
P13Power Window Motor Rear RH
P14Power Seat Control SW (Driver's Seat)
P15Power Seat Control SW
(Front Passenger's Seat)90980±10803
P16Power Seat Motor
(Driver's Seat Rear Vertical Control)
P17Power Seat Motor
(Driver's Seat Reclining Control)90980±10825
P18Power Seat Motor
(Driver's Seat Slide Control)
P19Power Seat Motors (Driver's Seat)90980±11001
P20Power Seat Motor (Front Passenger's Seat
Rear Vertical Control)
P21Power Seat Motor (Front Passenger's Seat
Reclining Control)90980±10825
P22Power Seat Motor (Front Passenger's Seat
Slide Control)
P23Power Seat Motors
(Front Passenger's Seat)90980±11001
P24Pretensioner LH90980±11862P25Pretensioner RH90980±11862
R 1Radiator Fan Motor90980±10928
R 2Radio and Player90980±10996
R 3Radio and Player90980±10997
R 4Radio and Player90980±11264
R 5Rear Window Defogger SW90980±11280
R 6Remote Control Mirror SW90980±11450
R 7Rheostat90980±10908
R 8Rear Combination Light LH90980±10795
R 9Rear Combination Light LH90980±11001
R10Rear Combination Light RH90980±10795
R11Rear Combination Light RH90980±11001
AC2810
AC0LG±02
AC2811
N11084
Wrong Okey
HI LO HILO
± AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC±1
2483 Author: Date:
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR WEAR EYE PROTECTION
2. ALWAYS WEAR EYE PROTECTION
3. BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN
YOUR EYES OR ON YOUR SKIN
If liquid refrigerant gets in your eyes or on your skin.
(a) Wash the area with lots of cool water.
CAUTION:
Do not rub your eyes or skin.
(b) Apply clean petroleum jelly to the skin.
(c) Go immediately to a physician or hospital for professional
treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED
FLAME
5. BE CAREFUL NOT TO DROP CONTAINER AND NOT
TO APPLY PHYSICAL SHOCKS TO IT
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERATION SYS-
TEM
If there is not enough refrigerant in the refrigerant system oil lu-
brication will be insufficient and compressor burnout may occur,
so that care to avoid this, necessary care should be taken.
7. DO NOT OPEN PRESSURE MANIFOLD VALVE WHILE
COMPRESSOR IS OPERATE
If the high pressure valve is opened, refrigerant flows in the re-
verse direction and could cause the charging cylinder to rup-
ture, so open and close the only low pressure valve.
8. BE CAREFUL NOT TO OVERCHARGE SYSTEM WITH
REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating etc.
I01390
Condition: Insufficient cooling
I01392
Condition: Insufficient cooling
NOTE : These gauge indica-
tions are shown when the
refrigeration system has
been opened and the refrig-
erant charged without vacu-
um purging.
± AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC±7
2489 Author: Date:
(6) Refrigerant overcharged or insufficient cooling of
condenser
Symptom seen in
refrigeration systemProbable causeDiagnosisRemedy
Pressure too high on both low
and high pressure sides
No air bubbles seen through the
sight glass even when the engine
rpm is lowered Unable to develop sufficient per-
formance due to excessive refrig-
eration system
Insufficient cooling of condenser Excessive refrigerant in
cycle " refrigerant over charged
Condenser cooling " condenser
fins clogged of condenser fan
faulty
(1) Clean condenser
(2) Check condenser fan motor
operation
(3) If (1) and (2) are in normal
state, check amount of refrigerant
Charge proper amount of refriger-
ant
(7) Air present in refrigeration system
Symptom seen in
refrigeration systemProbable causeDiagnosisRemedy
Pressure too high on both low
and high pressure sides
The low pressure piping hot to
touch
Bubbles seen in sight glass
Air entered in refrigeration system
Air present in refrigeration sys-
tem
Insufficient vacuum purging
(1) Check compressor oil to see if
it is dirty or insufficient
(2) Evacuate air and charge new
refrigerant
AC0M4±02
N01143
W
N01150
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±39
2521 Author: Date:
COMPRESSOR AND MAGNETIC
CLUTCH
ON±VEHICLE INSPECTION
1. INSPECT COMPRESSOR FOR METALLIC SOUND
(a) Start engine.
(b) Check if there is a metallic sound from the compressor
when the A/C switch is on.
If metallic sound is heard, replace the compressor assembly.
2. INSPECT REFRIGERANT PRESSURE
See ºON±VEHICLE INSPECTIONº of AIR CONDITIONING
SYSTEM on page AC±3.
3. INSPECT COMPRESSOR LOCK SENSOR RESIS-
TANCE
(a) Disconnect the connector.
(b) Measure resistance between terminals 1 and 2.
Standard resistance: 65 ± 125 W at 20 °C (68 °F)
If resistance is not as specified, replace the compressor assem-
bly.
4. INSPECT VISUALLY FOR LEAKAGE OF REFRIGER-
ANT FROM SAFETY SEAL
Using a gas leak detector, check for leakage of refrigerant.
If there is any leakage, replace the compressor assembly.
5. CHECK FOR LEAKAGE OF GREASE FROM CLUTCH
BEARING
6. CHECK FOR SIGNS OF OIL ON PRESSURE PLATE OR
ROTOR
7. INSPECT MAGNETIC CLUTCH BEARING FOR NOISE
(a) Start engine.
(b) Check for abnormal noise from near the compressor
when the A/C switch is OFF.
If abnormal noise is being emitted, replace the magnetic clutch.
8. INSPECT MAGNETIC CLUTCH OPERATION
(a) Disconnect the connector.
(b) Connect the positive (+) lead from the battery to terminal
4 and the negative (±) lead to the body ground.
(c) Check that the magnetic clutch is energized.
If operation is not as specified, replace the magnetic clutch.
AC0M9±02
N20259
(A)
(B)
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±47
2529 Author: Date:
INSTALLATION
1. 5S±FE engine models:
INSTALL COMPRESSOR
(a) Install the compressor with 3 bolts.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
(b) Connect the connector.
2. 1MZ±FE engine models:
INSTALL COMPRESSOR
(a) Install the compressor with 3 bolts.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
(b) Install the drive belt adjusting bar bracket with 2 bolts and
nut.
Torque:
Bolt (A): 25 N´m (250 kgf´cm, 18 ft´lbf)
Bolt (B): 18 N´m (185 kgf´cm, 13 ft´lbf)
Nut: 25 N´m (250 kgf´cm, 18 ft´lbf)
(c) Connect the connector.
3. 5S±FE engine models:
CONNECT DISCHARGE AND SUCTION HOSE
Connect the both hoses with the 2 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Hoses should be connected immediately after the caps
have been removed.
HINT:
Lubricate 2 new O±rings with compressor oil and install the
tubes.
4. 1MZ±FE engine models:
INSTALL GENERATOR
(a) Mount generator on the generator bracket with the pivot
bolt and adjusting lock bolt. Do not tighten the bolts yet.
(b) Connect the generator connector.
(c) Connect the generator wire with the nut.