DI03W±11
DI±542
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
777 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Using SST 09843 ±18020, connect the terminals Tc and E1.
If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI±546)ABS solenoid valve relay faulty
ABS solenoid valve relay
Valve supply voltage
ECU
13
(DI±548)ABS pump motor faulty
ABS motor relay
Pump motor voltage
Pump motor lead disconnected
ECU
21
(DI±550)Right front solenoid valves faultyABS actuator (right front inlet or outlet solenoid valve)
22
(DI±550)Left front solenoid valves faultyABS actuator (left front inlet or outlet solenoid valve)
23
(DI±550)Right rear solenoid valves faultyABS actuator (right rear inlet or outlet solenoid valve)
24
(DI±550)Left rear solenoid valves faultyABS actuator (left rear inlet or outlet solenoid valve)
31
(DI±552)Right front wheel speed sensor signal malfunction
32
(DI±552)Left front wheel speed sensor signal malfunctionRight front, left front, right rear and left rear speed sensor
Each speed sensor circuit
33
(DI±552)Right rear wheel speed sensor signal malfunction
Each s eed sensor circuit
Sensor installation
ECU
34
(DI±552)Left rear wheel speed sensor signal malfunction
35
(DI±552)Open circuit in right front wheel speed sensor circuitRight front, left front speed sensor
Eh d i it36
(DI±552)Open circuit in left front wheel speed sensor circuit
Each speed sensor circuit
ECU
37
(DI±557)Speed sensor rotor is wrong number of teeth on one of the 4
wheelsSpeed sensor
Sensor rotor
ECU
38
(DI±552)Open circuit in right rear wheel speed sensor circuitRight rear, left rear speed sensor
Eh d i it39
(DI±552)Open circuit in left rear wheel speed sensor circuit
Each speed sensor circuit
ECU
41
(DI±558)Low battery positive voltage
Battery
Charging system regulator
Power source circuit
ECU
58
(DI±561)Open circuit in stop light switch circuit
Stop light switch
Stop light switch circuit
ECU
62
(DI±563)Malfunction in ECUECU
DI1JN±03
F00050
A6
12 345678
910 1112 13 14 15
16 17 181920 21 2223 24 2526 DI±544
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
779 Author: Date:
TERMINALS OF ECU
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage (V)
+B (A6 ± 17, 18) ± GND (A6 ±
16, 19)L e W±BAlways10 ± 14
IG1 (A6 ± 15) ± GND (A6 ± 16,
19)B±R e W±BIG switch ON10 ± 14
WA (A6 ± 21) ± GND (A6 ± 16,RLWBIG switch ON, ABS warning light ONBelow 2.6WA (A6 21) GND (A6 16,
26)R±L e W±BIG switch ON, ABS warning light OFF10 ± 14
STP (A6 ± 14) ± GND (A6 ± 16,GWWBStop light switch OFFBelow 1.5STP (A6 14) GND (A6 16,
19)G±W e W±BStop light switch ON5 ± 14
Tc (A6 ± 12) ± GND (A6 ± 16,
19)LG±R e W±BIG switch ON5.7 ± 8.1
Ts (A6 ± 11) ± GND (A6 ± 16,
19)R±Y e W±BIG switch ON5.7 ± 8.1
FR+ (A6 ± 5) ± FR± (A6 ± 4)W e BIG switch ON, slowly turn right front wheelAC generation
FL+ (A6 ± 7) ± FL± (A6 ± 6)R e GIG switch ON, slowly turn left front wheelAC generation
RR+ (A6 ± 3) ± RR± (A6 ± 1)P e LIG switch ON, slowly turn right rear wheelAC generation
RL+ (A6 ± 9) RL± (A6 ± 8)Y e BRIG switch ON, slowly turn left rear wheelAC generation
F03949
Actuator Assembly
BatteryActuator Assembly
MAINB±GF4 1 ALT
FL
Block 1F5 B±G3
ABS
12 3
Engine
Room R/B
No.3L
L
18
A6
+B+BA6
Valve Relay
Motor Relay17
A6 16 GND2
W±BEA
W±B
W±B 19
A6GND1 ECU DI±550
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
785 Author: Date:
DTC 21, 22, 23, 24 ABS Solenoid Valve Circuit
CIRCUIT DESCRIPTION
This solenoid goes on when signals are received from the ECU and controls the pressure acting on the wheel
cylinders thus controlling the braking force.
DTC No.DTC Detecting ConditionTrouble Area
21, 22, 23, 24Solenoid valve signal does not match to the check result.Each solenoid valve
Fail safe function:
If trouble occurs in the actuator solenoid valve circuit, the ECU cuts off current to the ABS solenoid valve
relay and prohibits ABS control.
WIRING DIAGRAM
DI042±08
BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
±VHigh Speed
Low Speed
CoilNS
DI±552
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
787 Author: Date:
DTC31, 32, 33, 34, 35, 36, 38, 39Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS system. The front and rear rotors each have 48 serra-
tions.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates an AC voltage.
Since the frequency of this AC voltage changes in direct propor-
tion to the speed of the rotor, the frequency is used by the ECU
to detect the speed of each wheel.
DTC No.DTC Detecting ConditionTrouble Area
31, 32, 33, 34
Detection of any of conditions from 1. through 3.:
1. Vehicle speed is more than 40 km/h (25 mph), pulses
are not input for 0.01 sec.
2. After the initial start or restart and when the vehicle
speed has reached 12 km/h (7 mph), the wheel with 0
km/h (0 mph) of wheel speed is detected.
3. After the initial start or restart and when the vehicle
speed has reached 70 km/h (44 mph), front wheel with 0
km/h (0 mph) of wheel speed is detected.
Right front, left front, right rear, left rear speed sensor
Each speed sensor circuit
Sensor installation
ECU
35, 36, 38, 39Detecting abnormality in the resistance value of each speed
sensor.Right front, left front, right rear, left rear speed sensor
Each speed sensor circuit
ECU
HINT:
DTC No. 31 and 35 are for the right front speed sensor.
DTC No. 32 and 36 are for the left front speed sensor.
DTC No. 33 and 38 are for the right rear speed sensor.
DTC No. 34 and 39 are for the left rear speed sensor.
Fail safe function:
If trouble occurs in the speed sensor circuit, the ECU cuts off current to the ABS solenoid valve relay and
prohibits ABS control.
DI043±04
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
DI±557
792 Author: Date:
DTC 37 Speed Sensor Rotor Faulty
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
37
Detection of any of conditions from 1. through 3.:
1. Occurrence of differential to some degree in the wheel
speed between the front and rear wheels of either left or
right side of the vehicle and the front left and right
wheels. (Detection of differential in mini tire size, spin-
ning wheel and decelerating wheel.)
2. Continuous ABS control for 60 sec. or more.
3. Interference on 1 or more wheels for 20 sec. with the
brake pedal depressed, or for 5 sec. when the brake
pedal is not depressed.
Speed sensor
Sensor rotor
ECU
INSPECTION PROCEDURE
1 Check sensor rotor (See page DI±552).
NG Replace sensor rotor.
OK
2 Check speed sensor (See page DI±552).
NG Replace speed sensor.
OK
3 Check for open and short circuit in harness and connector between speed sen-
sor and ECU (See page IN±31).
NG Repair or replace harness and connector.
OK
Check and replace ABS ECU.
DI044±04
DI04D±02
ABS & TRAC Check Sheet
Inspector 's
Name:
Customer 's Name
Date Vehicle
Brought InRegistration Year Registration No.
Frame No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
Remains ONDoes not Light Up
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles
Check ItemNormal
ABS does not operate.
ABS Warning Light
AbnormalABS does not operate efficiently.
Malfunction
Indicator LightMalfunction Code (Code )
TRAC does not operate. (Wheels spin when starting rapidly.)
TRAC OFF Indicator
Light Abnormal
SLIP Indicator
Light Abnormal
Remains ON
Remains ON Does not Light UpBlinks Does not Light Up
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
DI±573
808 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
DI04F±04
DI±578
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
813 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Using SST 09843 ±18020, connect the terminals Tc and E1.
If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI±584)Open circuit in ABS & TRAC solenoid relay circuitABS & TRAC solenoid relay
ABS & TRAC l id l i it12
(DI±584)Short circuit in ABS & TRAC solenoid relay circuit
ABS & TRAC solenoid relay circuit
ECU
13
(DI±587)Open circuit in ABS & TRAC motor relay circuitABS & TRAC motor relay
ABS & TRAC t l i it14
(DI±587)Short circuit in ABS & TRAC motor relay circuit
ABS & TRAC motor relay circuit
ECU
21
(DI±590)Open or short circuit in right front solenoid circuit
ABS & TRAC actuator
SFRR or SFRH circuit
ECU
22
(DI±590)Open or short circuit in left front solenoid circuit
ABS & TRAC actuator
SFLR or SFLH circuit
ECU
23
(DI±590)Open or short circuit in right rear solenoid circuit
ABS & TRAC actuator
SRRR or SRRH circuit
ECU
24
(DI±590)Open or short circuit in left rear solenoid circuit
ABS & TRAC actuator
SRLR or SRLH circuit
ECU
25
(DI±590)Open or short circuit in SMC1 circuit
ABS & TRAC actuator
SMC1 circuit
ECU
26
(DI±590)Open or short circuit in SMC2 circuit
ABS & TRAC actuator
SMC2 circuit
ECU
27
(DI±590)Open or short circuit in SRC1 circuit
ABS & TRAC actuator
SRC1 circuit
ECU
28
(DI±590)Open or short circuit in SRC2 circuit
ABS & TRAC actuator
SRC2 circuit
ECU
31
(DI±593)Right front wheel speed sensor signal malfunction
32
(DI±593)Left front wheel speed sensor signal malfunctionRight front, left front, right rear and left rear speed sensor
Each speed sensor circuit
33
(DI±593)Right rear wheel speed sensor signal malfunction
Each s eed sensor circuit
Speed sensor rotor
ECU
34
(DI±593)Left rear wheel speed sensor signal malfunction
41
(DI±598)Low battery positive voltage or abnormally high battery
positive voltage
Battery
Charging system
Power source circuit
ECU
DI1JO±03
R05698
A15 A16A17
1 2 3 4 5 6 7 8 9 10
21 11 12 13
14
15 16 17 18 19
20 22 23 24 25 261 2 3 4 5
4 6 7
8
9 10 11 12 13 14 16 151
2 3 5 6
7 8
9 10 11 12
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
DI±581
816 Author: Date:
TERMINALS OF ECU
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage (V)
IG1 (A16 ± 8) ± GND (A15 ±
15, A17 ± 9, 10)B±R e W±BIG switch ON10 ± 14
R+ (A15 ± 1) ± SR (A15 ± 11)GR±R e GRIG switch ON, ABS warning light OFF9 ± 14
R+ (A15 ± 1) ± MR (A15 ± 24)GR±R e GR±LIG switch ONBelow 1.0
SFRR (A15 ± 26) ± GND (A15
± 15, A17 ± 9, 10)W±R e W±BIG switch ON, ABS warning light OFF10 ± 14
SFRH (A15 ± 13) ± GND (A15
± 15, A17 ± 9, 10)R±B e W±BIG switch ON, ABS warning light OFF10 ± 14
SFLR (A17 ± 1) ± GND (A15 ±
15, A17 ± 9, 10)W±L e W±BIG switch ON, ABS warning light OFF10 ± 14
SFLH (A17 ± 2) ± GND (A15 ±
15, A17 ± 9, 10)L±B e W±BIG switch ON, ABS warning light OFF10 ± 14
SRRR (A17 ± 7) ± GND (A15 ±
15, A17 ± 9, 10)R±G e W±BIG switch ON, ABS warning light OFF10 ± 14
SRRH (A17 ± 8) ± GND (A15 ±
15, A17 ± 9, 10)W±R e W±BIG switch ON, ABS warning light OFF10 ± 14
SRLR (A15 ± 12) ± GND (A15 ±
15, A17 ± 9, 10)LG±B e W±BIG switch ON, ABS warning light OFF10 ± 14
SRLH (A15 ± 25) ± GND (A15 ±
15, A17 ± 9, 10)G±Y e W±BIG switch ON, ABS warning light OFF10 ± 14
AST (A15 ± 10) ± GND (A15 ±
15, A17 ± 9, 10)R e W±BIG switch ON, ABS warning light OFF10 ± 14
WA (A16 ± 4) ± GND (A15 ± 15,GBWBIG switch ON, ABS warning light ONBelow 2.0WA (A16 4) GND (A15 15,
A17 ± 9, 10)G±B e W±BIG switch ON, ABS warning light OFF10 ± 14
STP (A16 ± 16) ± GND (A15 ±GWWBStop light switch OFFBelow 1.5STP (A16 16) GND (A15
15, A17 ± 9, 10)G±W e W±BStop light switch ON8 ± 14
D/G (A15 ± 22) ± GND (A15 ±
15, A17 ± 9, 10)R±L e W±BIG switch ON, ABS warning light ON10 ± 14
Tc (A15 ± 9) ± GND (A15 ± 15,
A17 ± 9, 10)LG±R e W±BIG switch ON8 ± 14
Ts (A15 ± 23) ± GND (A15 ± 15,
A17 ± 9, 10)R±Y eW±BIG switch ON8 ± 14
FR+ (A15 ± 17) ± FR± (A15 ±
18)W e BIG switch ON, slowly turn right front wheelAC generation
FL+ (A15 ± 5) ± FL± (A15 ± 4)R e GIG switch ON, slowly turn left front wheelAC generation
RR+ (A16 ± 9) ± RR± (A16 ±
10)W e BIG switch ON, slowly turn right rear wheelAC generation
RL+ (A16 ± 2) ± RL± (A16 ± 1)R e GIG switch ON, slowly turn left rear wheelAC generation