ELECTRICAL SYSTEM
SECTION
EL
When you read wiring diagrams:
+Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSESº and ªHOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENTº.
+Check for any service bulletins before servicing the vehicle.
MODIFICATION NOTICE:
+Power window (driver's side only) with an interruption detection function has been adopted.
+ID code entry procedure of multi-remote control system has been changed.
+NATS (Nissan Anti-Theft System) has been adopted on ZD engine model.
CONTENTS
PRECAUTIONS AND PREPARATION............... 1003
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº ... 1003
POWER SUPPLY ROUTING............................... 1004
Schematic ........................................................ 1004
Wiring Diagram Ð POWER Ð ........................ 1005
GROUND DISTRIBUTION/LHD MODELS.......... 1013
Engine Room Harness..................................... 1013
Engine Control Harness................................... 1016
Main Harness ................................................... 1017
Body Harness .................................................. 1020
Body No. 2 Harness ........................................ 1022
Back Door and Rear Window Defogger
Harness ............................................................ 1023
GROUND DISTRIBUTION/RHD MODELS......... 1024
Engine Room Harness..................................... 1024
Engine Control Harness................................... 1027
Main Harness ................................................... 1028
Body Harness .................................................. 1031
Body No. 2 Harness ........................................ 1033
Back Door and Rear Window Defogger
Harness ............................................................ 1034
BATTERY............................................................. 1035
Service Data and Specifications (SDS) ........... 1035
STARTING SYSTEM........................................... 1036
Wiring Diagram Ð START Ð/M/T Models...... 1036
Wiring Diagram Ð START Ð/A/T Models ...... 1037
Construction ..................................................... 1038Service Data and Specifications (SDS) ........... 1039
CHARGING SYSTEM.......................................... 1040
Wiring Diagram Ð CHARGE ........................... 1040
Construction ..................................................... 1041
Service Data and Specifications (SDS) ........... 1041
COMBINATION SWITCH.................................... 1042
Check ............................................................... 1042
STEERING SWITCH............................................ 1043
Check ............................................................... 1043
HEADLAMP Ð Daytime Light System Ð........ 1044
Wiring Diagram Ð DTRL Ð ............................ 1044
PARKING, LICENSE AND TAIL LAMPS........... 1046
Wiring Diagram Ð TAIL/L Ð/LHD Models ...... 1046
Wiring Diagram Ð TAIL/L Ð/RHD Models ..... 1048
STOP LAMP........................................................ 1050
Wiring Diagram Ð STOP/L Ð......................... 1050
BACK-UP LAMP.................................................. 1051
Wiring Diagram Ð BACK/L Ð/RHD Models ... 1051
FRONT FOG LAMP............................................. 1052
Wiring Diagram Ð F/FOG Ð .......................... 1052
REAR FOG LAMP............................................... 1053
Wiring Diagram Ð R/FOG Ð .......................... 1053
CORNERING LAMP............................................ 1054
Wiring Diagram Ð CORNER Ð/LHD Models . 1054
System Description/RHD Models .................... 1055
Wiring Diagram Ð CORNER Ð/RHD Models1056
Trouble Diagnoses/RHD Models ..................... 1057
EL
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The
composition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the
steering wheel), front passenger air bag module (located on the instrument panel on passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of
front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision),
wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS AND PREPARATION
EL-1003
NVH Troubleshooting Chart Ð Engine Noise
Use the chart below to help you find the cause of the symptom.
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
Location of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemReference
page Before
warm-upAfter
warm-upWhen
startingWhen
idlingWhen
racingWhile
driving
Top of
engine
Rocker
cover
Cylinder
headTicking or
clickingCAÐABÐTappet
noiseValve clearanceMA section
(ªAdjusting
Intake &
Exhaust
Valve
Clearanceº,
ªENGINE
MAINTE-
NANCEº)
Rattle C A Ð A B CCamshaft
bearing
noiseCamshaft bushing clearance
Camshaft runoutEM-1032,
1032
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knockÐAÐB BÐPiston pin
noisePiston and piston pin clear-
ance
Connecting rod bushing
clearanceEM-1072,
1074
Slap or rap A Ð Ð B B APiston slap
noisePiston-to-bore clearance
Piston ring side clearance
Piston ring end gap
Connecting rod bend and
torsionEM-1076,
1073, 1073,
1074
Knock A B C B B BConnecting
rod bearing
noiseConnecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end)EM-1074,
1078
Knock A B Ð A B CMain bear-
ing noiseMain bearing oil clearance
Crankshaft runoutEM-1079,
1077
Front of
engine
Timing gear
coverTapping or
tickingAAÐBBBTiming gear
noiseTiming gear backlash EM-1042
Front of
engineSqueaking
or fizzingABÐBÐCOther drive
belts (Stick-
ing or slip-
ping)Drive belts deflectionMA section
(ªChecking
Drive Beltsº,
ªENGINE
MAINTE-
NANCEº) CreakingABABABOther drive
belts (Slip-
ping)Idler pulley bearing operation
Squall
CreakABÐBABWater pump
bearing
noiseWater pump bearing opera-
tionLC section
(ªWater
Pump
Inspectionº,
ªENGINE
COOLING
SYSTEMº)
A: Closely related B: Related C: Sometimes related Ð: Not related
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTINGZD
EM-1009
Removal and Installation
CAUTION:
As the internal mechanism of the idler gear must first of all,
and always, be set by a bolt when removing the timing chain
before removing the fuel injection pump and timing gear,
follow the procedures on EM-1039, ªRemoval of timing
chain after setting idler gearº, ªElectronic controlled fuel
injection pumpº.
+This chapter will deal with the summary of removing the tim-
ing chain before removing the camshaft and cylinder head.
Removal
1. Remove the following parts.
+Engine cover
+Intercooler
+Air inlet pipe
+Throttle body
+Rocker cover
+Spill tube
+Coolant (Drain)
+Radiator upper hose
+Water outlet
+Radiator shroud
+Cooling fan
+Auxilary belt
FEM003
TIMING CHAINZD
EM-1027
Removal
1. Remove the following parts.
+Undercover
+Engine oil (Drain)
+Engine coolant (Drain)
+Engine cover
+Intercooler
+Air inlet pipe
+Air cleaner case
+Throttle body
+Swirl and intake air control valve control solenoid valve and
bracket
+Vacuum tank
+Glow plate
+Rocker cover
+Spill tube
+Radiator shrouds (Rear and Lower)
+Cooling fan
+Radiator hose (Upper and Lower)
+Auxiliary belt and auto tensioner.
2. Remove the alternator.
3. Remove the A/C compressor and bracket with piping con-
nected. Move and support it at the LH side of engine bay with
a rope to avoid putting load on piping.
Refer to HA section in Nissan Service Manual (Supplement
I: Publication No. SM0E-Y61AE0E.)
4. Remove the chain cover, timing chain and other parts in
connection.
Before removing timing chain, remove injection pump
sprocket with No.1 cylinder being positioned at TDC. Refer
to the figure.
Refer to ªTIMING CHAINº, EM-1027.
CAUTION:
After removing timing chain, never rotate crankshaft, or the
piston will push the valve up and damage the valve.
+Do not paint the match mark on the timing chain beforehand
as the No. 1 cylinder is set at the TDC during assembly.
5. Remove the TDC sensor.
CAUTION:
+Do not drop or hit the sensor.
+Store in a clean place free of iron filings, etc.
+Do not place near any magnetic equipment.
6. Remove the water pump and its stud bolts.
Refer to ªWATER PUMPº in LC section.
7. Remove the water inlet.
SEM376G
TIMING GEARZD
EM-1040
Precautions
+Do not perform operation unless it is perfectly safe.
+Do not start operation unless the exhaust system and cool-
ant are cooled down.
+Lift the engine at the designated support points only.
+Perform operations for the items other than the engine body,
referring to the applicable sections.
+Refer to MT section and AT section for rear mount.
Removal
+After removing transmission, hoist the engine and remove it.
Preparation
1. Drain coolant from radiator drain plugs.
2. Remove the following parts.
+Engine hood
+Undercover
+Under protector
+Battery
+Intercooler cover
+Intercooler
+Radiator shroud
+Radiator
+Accessory belt
+Cooling fan
+Exhaust front tube
Engine room (Left)
3. Remove air duct and air cleaner case.
4. Disconnect vacuum hose to the vehicle on the engine.
SEM362G
ENGINE REMOVALZD
EM-1064
3) Install engine sub-attachment (SST) to the rear side of cylin-
der block.
+Align knock pin on cylinder block with pin hole on attachment
to install engine sub-attachment.
+Mounting bolts are provided with engine sub-attachment.
4) Install engine attachment (SST).
+Use commercially available M12 mounting bolts and nuts (4
sets) with strength grade of 9T (minimum).
5) Hoist engine and install it to the engine stand (SST).
+Engine attachment and engine sub-attachment can be
installed to engine stand before engine installation.
4. Drain engine oil and coolant from engine.
5. Remove the following parts and related parts. (Only major
parts are listed.)
+Accessory belt
+Catalytic converter
+Turbocharger
+Exhaust manifold
+Injection tube
+Intake manifold
+Rocker cover
+Oil pan (upper/lower)
+Water pump
+Thermostat and water pipes
+Vacuum pump
+Injection tube
+Timing chain
+Electronic high pressure fuel injection pump
+Timing gear
+High pressure injection nozzle assembly
+Camshaft
+Cylinder head
+Oil cooler
+Accessory and accessory brackets
6. Remove rear oil seal and retainer assembly.
+Insert flat-bladed screwdriver between lower cylinder block
and rear oil seal retainer to remove the assembly.
+No part No. is given to oil seal.
FEM083
FEM084
CYLINDER BLOCKZD
Disassembly (Cont'd)
EM-1069
GENERAL INFORMATION
SECTION
GI
OUTLINE OF MODIFICATIONS:
+Side air bag has been adopted.
+Power window (driver's side only) with an interruption detection function has been adopted.
+ZD30DDTi engine has been adopted in place of RD28ETi engine.
+CONSULT-II has been adopted.
+ID code entry procedure of multi-remote control system has been changed.
APPLIED FROM:
For Europe:
JN1TESY61U0000001
JN1KESY61U0000001
For Israel:
JN1TESY611X800001
JN1KESY611X800001
CONTENTS
PRECAUTIONS AND PREPARATION............... 1002
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº ... 1002
Precautions for Fuel......................................... 1002
CONSULT-II CHECKING SYSTEM..................... 1003
Function and System Application .................... 1003
Nickel Metal Hydride Battery Replacement ..... 1003
Checking Equipment ........................................ 1004CONSULT-II Data Link Connector (DLC)
Circuit ............................................................... 1004
IDENTIFICATION INFORMATION...................... 1005
Model Variation ................................................ 1005
Identification Number ....................................... 1007
LIFTING POINTS AND TOW TRUCK TOWING. 1009
Screw Jack....................................................... 1009
Tow Truck Towing ........................................... 1010
GI