Page 2886 of 4592

IN±40
± INTRODUCTIONTERMS
HO2S
Heated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
Page 2888 of 4592

B00319
Recommended Viscosity (SAE) :
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 10W ± 30
5W ± 30 PREFERRED
±20
°C °F020406080
±29 ±18 ±7 4 16 27100
38
LU03H±03
S05317
Curved
Tip
Insert
S05298
Oil Pressure Gauge
P13638
Adhesive
± LUBRICATION (5S±FE)OIL AND FILTER
LU±1
1647 Author: Date:
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SJ, Energy±Conserving or ILSAC multi-
grade engine oil. SAE 5W±30 is the best choice for
your vehicle, for good fuel economy, and good start-
ing in cold weather.
2. CHECK ENGINE OIL LEVEL
After warming up the engine and then 5 minutes after the en-
gine stop, oil level should be between ºLº and ºFº of the dipstick.
If low, check for leakage and add oil up to ºFº mark.
NOTICE:
Do not fill with engine oil above the ºFº mark.
When inserting the oil dipstick, insert the curved tip
of the dipstick facing the same direction as the curve
of the guide.
If the dipstick gets caught while inserting it, do not
force it in. Reconfirm the direction of the dipstick.
3. REMOVE OIL PRESSURE SWITCH AND INSTALL OIL
PRESSURE GAUGE
4. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
5. CHECK OIL PRESSURE
Oil pressure:
At idle29 kPa (0.3 kgf/cm2, 4.3 psi) or more
At 3,000 rpm245 ± 490 kPa (2.5 ± 5.0 kgf/cm2, 36 ± 71 psi)
6. REMOVE OIL PRESSURE GAUGE AND REINSTALL
OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833±00080, THREE BOND 1344, LOCTITE
242 or equivalent
(c) Reinstall the oil pressure switch.
7. START ENGINE AND CHECK FOR OIL LEAKS
Page 2906 of 4592

B00319
Recommended Viscosity (SAE):
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE10W±30
5W±30 PREFERRED°C °F
±20
±290
±1820
±740
460
1680
27100
38
LU0FR±01
P25173SST
P25171
Oil Pressure Gauge
± LUBRICATION (1MZ±FE)OIL AND FILTER
LU±1
1665 Author: Date:
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SJ, Energy±Conserving or ILSAC multi-
grade engine oil.
SAE 5W ± 30 is the best choice for your vehicle, for
good fuel economy, and good starting in cold weath-
er.
2. CHECK ENGINE OIL LEVEL
After warm up the engine and then 5 minutes after the engine
stop, oil level should be between the low level and full level
marks on the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
3. REMOVE OIL PRESSURE SWITCH, AND INSTALL
OIL PRESSURE GAUGE
(a) Using SST, remove the oil pressure switch.
SST 09816±30010
(b) Install the oil pressure gauge.
4. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
5. CHECK OIL PRESSURE
Oil pressure:
At idle29 kPa (0.3 kgf/cm2, 4.3 psi) or more
At 3,000 rpm294 ± 539 kPa (3.0 ± 5.5 kgf/cm2, 43 ± 78 psi)
Page 2928 of 4592

MA00L±01
P00495
Outside
Inside
± MAINTENANCEENGINE
MA±5
48 Author: Date:
ENGINE
INSPECTION
1. REPLACE TIMING BELT
5S±FE: (See page EM±17)
1MZ±FE: (See page EM±15)
2. INSPECT DRIVE BELTS
5S±FE: (See page CH±1)
1MZ±FE: (See page CH±1)
3. REPLACE SPARK PLUGS
5S±FE: (See page IG±1)
1MZ±FE: (See page IG±1)
4. INSPECT AIR FILTER
(a) Visually check that the air filter is not excessively dirty or
oily.
(b) Clean the air filter with compressed air.
First blow from the inside thoroughly, then blow off the outside
of the air filter.
5. REPLACE AIR FILTER
Replace the air filter with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
5S±FE: (See page LU±2)
1MZ±FE: (See page LU±3)
7. REPLACE ENGINE COOLANT
5S±FE: (See page CO±2)
1MZ±FE: (See page CO±2)
8. 1MZ±FE:
INSPECT CHARCOAL CANISTER
(See page EC±6)
9. REPLACE GASKET IN FUEL TANK CAP
5S±FE: (See page EC±6)
1MZ±FE: (See page EC±6)
10. INSPECT FUEL LINES AND CONNECTIONS
5S±FE: (See page EC±6)
1MZ±FE: (See page EC±6)
11. INSPECT EXHAUST PIPES AND MOUNTINGS
5S±FE: (See page EC±15)
1MZ±FE: (See page EC±17)
12. ADJUST VALVE CLEARANCE
5S±FE: (See page EM±4)
1MZ±FE: (See page EM±4)
Page 2933 of 4592

MA00L±02
P00495
Outside
Inside
± MAINTENANCEENGINE
MA±1
42 Author: Date:
ENGINE
INSPECTION
1. REPLACE TIMING BELT (See Pub. No. RM654U, page
EM±17)
2. INSPECT DRIVE BELTS (See Pub. No. RM654U, page
CH±1)
3. REPLACE SPARK PLUGS (See page IG±1)
4. INSPECT AIR CLEANER FILTER
(a) Visually check that the air filter is not excessively dirty or
oily.
(b) Clean the air cleaner filter with compressed air.
First blow from the inside thoroughly, then blow off the
outside of the air cleaner filter.
5. REPLACE AIR CLEANER FILTER
Replace the air filter with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER (See Pub. No.
RM654U, page LU±2)
7. REPLACE ENGINE COOLANT (See Pub. No. RM654U,
page CO±2)
8. INSPECT FUEL PRESSURE REGULATOR RES-
ERVOIR (See page SF±6)
9. INSPECT FUEL FILTER (See page SF±3)
10. REPLACE FUEL FILTER (See page SF±5)
11. INSPECT FUEL LINES AND CONNECTIONS
Visually check for loose connections, sharp bends or damage.
12. INSPECT FUEL TANK BAND (See page SF±18)
13. INSPECT FUEL TANK
(a) Check for fuel leaks (See page SF±1).
(b) Check the fuel tank mounting (See page SF±18).
14. REPLACE FUEL TANK (See page SF±18)
15. INSPECT EXHAUST PIPES AND MOUNTINGS (See
Pub. No. RM654U, page EC±15)
16. ADJUST VALVE CLEARANCE (See page EM±4)
Page 3060 of 4592
PP0K6±04
± PREPARATIONLUBRICATION (5S±FE)
PP±35
87 Author: Date:
LUBRICANT
ItemCapacityClassification
Engine oil
Dry fill w/ Oil cooler
w/o Oil cooler
Drain and refill
w/ Oil filter change
w/o Oil filter change
4.3 liters (4.5 US qts, 3.8 lmp.qts)
4.2 liters (4.4 US qts, 3.7 lmp.qts)
3.6 liters (3.8 US qts, 3.2 lmp.qts)
3.4 liters (3.6 US qts, 3.0 lmp.qts)
API grade SJ, Energy±Conserving or ILSAC mul-
tigrade engine oil. SAE 5W±30 is the best choice
for your vehicle, for good fuel economy, and good
starting in cold weather
Page 3065 of 4592
PP0C7±04
PP±40
± PREPARATIONLUBRICATION (1MZ±FE)
92 Author: Date:
LUBRICANT
ItemCapacityClassification
Engine oil
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
5.2 liters (5.5 US qts, 4.6 lmp. qts)
4.7 liters (5.0 US qts, 4.1 lmp. qts)
4.5 liters (4.8 US qts, 4.0 lmp. qts)
API grade SJ, Energy±Conserving or ILSAC
multigrade engine oil.
SAE 5W±30 is the best choice for your vehicle,
for good fuel economy and good starting in cold
weather.
Page 3237 of 4592

SS±10
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
173 Author: Date:
LH stiffener plate x Transaxle M/T
A/T37
42380
43027
31
No.2 RH engine mounting bracket x Cylinder block5253038
No.2 RH engine mounting bracket x Generator bracket5253038
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x No.2 RH engine mounting bracket6465047
Engine moving control rod x Body6465047
Front engine mounting insulator x Front frame TMC made
TMMK made for silver color
for green color80
44
66820
450
67059
32
49
Rear engine mounting insulator x Front frame6667049
LH engine mounting insulator x Frount frame8082059
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344032
A/C compressor x Cylinder block25.526019
Fuel inlet hose x Fuel filter2930021
Main bearing cap x Cylinder block5960043
Connecting rod cap x Connecting rod 1st
2nd25
Turn 90°250
Turn 90°18
Turn 90°
Engine balancer x Cylinder block4950036
Rear oil seal retainer x Cylinder block131309
Water pump x Cylinder block8.89078 in.´lbf
Generator drive belt adjusting bar x Cylinder block2222416
PS pump bracket x Cylinder block4344032
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center pipe5657041
Center exhaust pipe x Tailpipe5657041
Support bracket for front exhaust pipe
x Exhaust pipe bracket on No.2 rear end plate3333024
Support stay for front exhaust pipe x Support bracket3333024
Support bracket for front exhaust pipe x Front frame3333024
Support bracket for center exhaust pipe x Body1919514
Support bracket for tailpipe x Body3333024