Page 1109 of 1456
B: REAR DOOR
B5M0058B
(1) Door outer handle
(2) Door latch
(3) Door lock actuator
(4) Striker
(5) Rod holder(6) Holder remote
(7) Inner remote ASSYTightening torque: N´m (kg-m, ft-lb)
T1:
6.4±2.0 (0.65±0.2, 4.7±1.4)
T2:7.4±2.0 (0.75±0.2, 5.4±1.4)
T3:14±4 (1.4±0.4, 10.1±2.9)
10
5-2[C7B0]COMPONENT PARTS
7. Door Lock Assembly
Page 1110 of 1456
8. Door Trim
B5M0059B
(1) Trim panel
(2) Gusset cover
(3) Arm rest(4) Ornament
(5) Bracket
(6) Pocket(7) Weatherstrip
(8) Rear gate upper trim
(9) Rear gate lower trim
11
[C800]5-2COMPONENT PARTS
8. Door Trim
Page 1111 of 1456
9. Weatherstrip
B5M0060B
(1) Rear gate weatherstrip
(2) Retainer and molding(3) Upper and side weatherstrip
(4) Retainer (Center)(5) Weatherstrip (Rear door)
(6) Weatherstrip (Front door)
12
5-2[C900]COMPONENT PARTS
9. Weatherstrip
Page 1115 of 1456

6) Remove nut and then separate glass holder (A)
from guide channel A (B).
B5M0064C
NOTE:
When removing nut, move door window lower
glass connecting section to service hole of door
panel.
7) Remove window glass upward.
CAUTION:
After removing window glass, do not move
regulator.
8) Remove regulator installing bolt and guide
channel B installing nut.
B5M0065
9) Remove regulator through lower service hole of
door panel.
10) Installation is in the reverse order of removal.
6. INNER REMOTE
1) Remove trim panel.
2) Remove sealing cover.
3) Disconnect joints of two rods.
G5M0394
4) Unlatch rod holder.
5) Remove remote holder (A) and then remove
inner remote assembly (B).
B5M0066C
6) Installation is in the reverse order of removal.
NOTE:
IAfter passing two rods through holder, attach
remote assembly to inner panel.
ILatch rod holder.
7) Lock the door and then loosen bolt (A).
8) Lower bell-crank (B) and then tighten bolt (A).
B5M0330C
NOTE:
If rear door is equipped with child safety lock,
check that child lock lever moves without dragging.
7. DOOR LATCH
1) Remove trim panel.
2) Remove inner remote assembly.
[W2A6].>
3) Remove sealing cover around latch service
hole.
4) Completely close door glass.
5) Remove latch and actuator assembly:
16
5-2[W2A6]SERVICE PROCEDURE
2. Door
Page 1117 of 1456
![SUBARU LEGACY 1999 Service Repair Manual 10. GUSSET
1) Be sure window is all the way down.
2) Remove trim panel. <Ref. to 5-2 [W2A2].>
3) Remove door rearview mirror.
4) Remove sealing cover. <Ref. to 5-2 [W2A3].>
5) Remove bolts and nuts wh SUBARU LEGACY 1999 Service Repair Manual 10. GUSSET
1) Be sure window is all the way down.
2) Remove trim panel. <Ref. to 5-2 [W2A2].>
3) Remove door rearview mirror.
4) Remove sealing cover. <Ref. to 5-2 [W2A3].>
5) Remove bolts and nuts wh](/manual-img/17/57435/w960_57435-1116.png)
10. GUSSET
1) Be sure window is all the way down.
2) Remove trim panel.
3) Remove door rearview mirror.
4) Remove sealing cover.
5) Remove bolts and nuts which secure gusset
(A).
6) Lift out gusset (A).
B5M0070D
7) Installation is in the reverse order of removal.
11. REAR DOOR CATCHER
1) Open the rear door.
2) Using TORXTBIT (Tamper resistant type),
remove rear door catcher.
B5M0467A
3) Installation is in the reverse order of removal.
Tightening torque:
37
±10 N´m (3.8±1.0 kg-m, 27.5±7.2 ft-lb)
B: ADJUSTMENT
1. DOOR ASSEMBLY
1) Using ST, loosen bolts securing upper and
lower hinges to body, and adjust fore-and-aft and
vertical alignment of door.
ST 925610000 DOOR HINGE WRENCH
2) Loosen mounting screws approximately one
rotation. Adjust striker (A) position by lightly tap-
ping with hammer. (To adjust, utilize the shape of
striker nut plate support (B).)
CAUTION:
IUse cloth to prevent damaging body or other
parts.
IDo not directly tap striker plastic portion.
IDo not apply impact on spot-welded striker
nut plate.
Hinge tightening torque (body side):
29
±5 N´m (3.0±0.5 kg-m, 21.7±3.6 ft-lb)
Striker tightening torque:
14
±4 N´m (1.4±0.4 kg-m, 10.1±2.9 ft-lb)
B5M0071C
18
5-2[W2A10]SERVICE PROCEDURE
2. Door
Page 1118 of 1456
2. GUSSET
Loosen the 3 bolts and 1 nut securing the gusset.
Rotate the gusset in the direction of the arrow until
dimension A is within the specified range.
DIMENSION A:
0.5 Ð 1.5 mm (0.020 Ð 0.059 in)
B5M0574A
NOTE:
If dimension A is not within the specified range,
adjust the front door glass upper limit position as
outlined in steps 1) and 2).
1) Raise the front door glass to the upper limit
position and set the SPACER (FRONT DOOR) in
position.
ST 62065FA100 SPACER (FRONT DOOR)
B5M0573A
2) Loosen the front and rear glass upper stopper
fixate bolts. Adjust the front door glass upper limit
position, then re-adjust the gusset until dimension
B is within the specified range.
DIMENSION B:
3Ð5mm(0.12 Ð 0.20 in)
B5M0575A
19
[W2B2]5-2SERVICE PROCEDURE
2. Door
Page 1120 of 1456
4. FRONT DOOR GLASS
B5M0072B
IDoor glass fit adjustment
Before adjusting door glass alignment, ensure
adjusting bolts for stabilizers, upper stoppers and
sashes are loose and glass is raised so that it is in
contact with upper and side weatherstrip.
1) Temporarily tighten one of the two rear sash
adjusting bolts, at midpoint of oblong hole on inner
panel.
2) Temporarily tighten B channel regulator at a
position slightly lower than midpoint of oblong hole
on inner panel.
21
[W2B4]5-2SERVICE PROCEDURE
2. Door
Page 1121 of 1456

3) Lower door glass 10 to 15 mm (0.39 to 0.59 in)
from fully closed position. While applying outward
pressure (load) to upper edge of glass above mid-
point of two outer stabilizers, press inner stabilizer
until it just touches the glass, then secure it.
Load: F
Front door glass 39 N (4 kg, 9 lb)
Rear door glass 34.3 N (3.5 kg, 7.7 lb)
G5M0421
IRemedy for unequal dimensions,
between upper, lower and center pillar
sides
1) Close front door and raise door glass
2) Make sure of unequal dimensions.
G5M0498
3) If glass tilts to far rearward, loosen adjusting nut
(C) and adjust glass to be parallel with center pillar,
then after adjustment, tighten adjusting nut (C).
B5M0073B
IRemedy for improper glass to center
pillar clearance
1) Close front door and raise door glass
2) Make sure of improper clearance.
B5M0074A
3) If clearance is improper, loosen adjusting nut
(A), bolt (A) and adjust glass to center pillar.
B5M0075B
IRemedy for improper upper stop point
of door glass
1) Loosen front and rear sash stoppers.
22
5-2[W2B4]SERVICE PROCEDURE
2. Door