Page 527 of 1456

1. Automatic Transmission and Differential
A: SPECIFICATIONS
Torque
converter
clutchType Symmetric, 3 element, single stage, 2 phase torque converter
Stall torque ratio2200 cc 2.1 Ð 2.3
2500 cc 1.8 Ð 2.0
OUTBACK 2.2 Ð 2.4
Nominal diameter2200 cc 236 mm (9.29 in)
2500 cc 246 mm (9.69 in)
Stall speed (at sea
level)2200 cc 2,200 Ð 2,600 rpm
2500 cc 2,200 Ð 2,600 rpm
OUTBACK 2,300 Ð 2,700 rpm
One-way clutch Sprague type one-way clutch
Automatic
transmis-
sionTransmis-
sionType 4-forward, 1-reverse, double-row planetary gears
Control elementMulti-plate clutch 3 sets
Multi-plate brake 2 sets
One-way clutch (sprague type) 1 set
Gear ratio1st2200 cc 2.785
2500 cc 3.027
2nd2200 cc 1.545
2500 cc 1.619
3rd 1.000
4th 0.694
Reverse 2.272
Tooth number of planetary gearFront sun gear 33
Front pinion 21
Front internal gear 75
Rear sun gear2200 cc 42
2200 cc 37
Rear pinion2200 cc 17
2500 cc 19
Rear internal gear 75
Plate number of high clutch Drive plate & driven plate 4
Plate number of reverse clutch Drive plate & driven plate 2
Plate number of 2-4 brake Drive plate & driven plate 3
Plate number of low clutchDrive plate & driven
plate2200 cc 5
2500 cc 6
Plate number of low & reverse
brakeDrive plate & driven
plate2200 cc 5
2500 cc 6
2
3-2[S1A0]SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 536 of 1456

No. Part Name Part NumberInside diameter
mm (in)Outside diameter
mm (in)Dimension
mm (in)Application
(1)Thrust needle
bearing806528050
806528060
806528070
806528080
806528090
80652810028.5 (1.122) 48 (1.89)4.1 (0.161)
4.3 (0.169)
4.5 (0.177)
4.7 (0.185)
4.9 (0.193)
5.1 (0.201)Adjusting total
end play
(2)Thrust needle
bearing806530040 30 (1.18) 47 (1.85) 3.8 (0.150)Place of high
clutch
(3)Thrust needle
bearing806551020 51 (2.01) 71 (2.80) 3.3 (0.130)Place of front sun
gear
(4)Thrust needle
bearing806535120 35 (1.38) 53 (2.09) 4.8 (0.189)Place of rear sun
gear
(5)Thrust needle
bearing806534060 35 (1.38) 53 (2.09) 3.3 (0.130)Place of rear sun
gear
(6)Thrust needle
bearing806558030 58 (2.28) 78 (3.07) 2.8 (0.110)Place of rear
internal gear
(7)Thrust needle
bearing806541020 39.7 (1.563) 54 (2.13) 3.6 (0.142)Place of one-way
clutch
(8)Thrust needle
bearing806536020
806535030
806535040
806535050
806535060
806535070
80653509036 (1.42) 53 (2.09)3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)Adjusting end play
of transfer clutch
D: FLUID PASSAGES
1. TRANSMISSION CASE (FRONT SIDE)
B3M0987A
(1) Low clutch pressure (2) Oil cooler inlet pressure (3) Low & reverse brake pressure
11
[S1D1]3-2SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 537 of 1456
2. TRANSMISSION CASE (LH SIDE)
B3M0988A
(1) Oil cooler outlet pressure
(2) Low & reverse brake pressure(3) Oil cooler inlet pressure
(4) Low clutch pressure(5) 2-4 brake pressure
3. TRANSMISSION CASE (REAR SIDE)
B3M0989A
(1) Pilot pressure (2) Line pressure
12
3-2[S1D2]SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 545 of 1456
4. Control Valve and Harness Routing
B3M0928A
(1) Stay
(2) Transmission harness
(3) O-ring
(4) O-ring
(5) Torque converter turbine speed
sensor
(6) O-ring
(7) Vehicle speed sensor 2 (Front)
(8) O-ring
(9) Vehicle speed sensor 1 (Rear)
(10) Upper valve body
(11) Accumulator piston(12) Accumulator spring
(13) Side plate
(14) Separate plate
(15) Middle valve body
(16) Separate plate
(17) Fluid filter
(18) Fluid filter
(19) Lower valve body
(20) Shift solenoid 2
(21) Shift solenoid 1
(22) 2-4 brake timing solenoid
(23) Duty solenoid D (2-4 brake)(24) ATF temperature sensor
(25) Duty solenoid A (Line pressure)
(26) Low clutch timing solenoid
(27) Duty solenoid B (Lock-up)
(28) Oil strainer
Tightening torque: N´m (kg-m, ft-lb)
T1:
7±1 (0.7±0.1, 5.1±0.7)
T2:8±1 (0.8±0.1, 5.8±0.7)
20
3-2[C400]COMPONENT PARTS
4. Control Valve and Harness Routing
Page 547 of 1456
6. Planetary Gear and 2-4 Brake
B3M1178A
(1) Thrust needle bearing
(2) Front sun gear
(3) Thrust needle bearing
(4) Snap ring
(5) Front planetary carrier
(6) Thrust needle bearing
(7) Rear sun gear
(8) Thrust needle bearing
(9) Rear planetary carrier(10) Washer
(11) Thrust needle bearing
(12) Rear internal gear
(13) Washer
(14) Snap ring
(15) Retaining plate
(16) Drive plate
(17) Driven plate
(18) Pressure rear plate(19) Snap ring
(20) Spring retainer
(21) 2-4 brake piston
(22) Lathe cut seal ring
(23) Lathe cut seal ring
(24) 2-4 brake piston retainer
(25) 2-4 brake seal
(26) Leaf spring
22
3-2[C600]COMPONENT PARTS
6. Planetary Gear and 2-4 Brake
Page 551 of 1456
10. Transfer and Extension
B3M0881A
(1) Thrust needle bearing
(2) Needle bearing
(3) Snap ring
(4) Pressure plate
(5) Drive plate
(6) Driven plate
(7) Snap ring
(8) Transfer piston seal
(9) Return spring(10) Transfer clutch piston
(11) Rear drive shaft
(12) Ball bearing
(13) Seal ring
(14) Gasket
(15) Transfer clutch pipe
(16) Extension case
(17) Transmission hanger
(18) Oil seal(19) Dust seal
(20) Test plug
(21) O-ring
(22) Clip
Tightening torque: N´m (kg-m, ft-lb)
T1:
13±1 (1.3±0.1, 9.4±0.7)
T2:25±2 (2.5±0.2, 18.1±1.4)
26
3-2[C1000]COMPONENT PARTS
10. Transfer and Extension
Page 554 of 1456
3) Oil pump housing
IOil pump housing (Defective casting)
IO-ring on the test plugs
IDifferential gear breather
B3M1023
4) Automatic transmission case
ITransmission case (Defective casting)
IMating surface of oil pan
IO-ring on the test plugs
IOil supply pipe connector
IATF cooler pipe connector and gasket
IOil pan drain plug
IO-ring on the transmission harness holder
IOil pump plugs
IATF breather
IShift lever oil seal
IO-ring on the vehicle speed sensor 2 (Front)
IO-ring on the turbine revolution sensor
IATF filter oil seal
B3M1024
5) Extension case
IExtension case (Defective casting)
IO-ring on the vehicle speed sensor 1 (Rear)
IRear drive shaft oil seal
IO-ring on the test plugs
B3M1026
29
[W1B3]3-2SERVICE PROCEDURE
1. General
Page 558 of 1456
3. Sensor (in transmission)
A: INSPECTION
1) Remove air intake chamber and duct.
2) Disconnect transmission connector.
S2M0212A
3) Check each sensor, solenoid and ground sys-
tem for short circuits.
S3M0039A
B3M1035A
(A) Torque converter turbine speed
sensor
(B) Vehicle speed sensor 2 (Front)
(C) Vehicle speed sensor 1 (Rear)
(D) ATF temperature sensor(E) Duty solenoid A (Line pressure)
(F) Duty solenoid B (Lock-up)
(G) Duty solenoid C (Transfer)
(H) Duty solenoid D (2-4 brake)
(I) Shift solenoid 1(J) Shift solenoid 2
(K) 2-4 brake timing solenoid
(L) Low clutch timing solenoid
(M) Transmission connector
33
[W3A0]3-2SERVICE PROCEDURE
3. Sensor (in transmission)