1999 SUBARU LEGACY rear

15) Install rear sun gear.
NOTE:
Pay attention to the orientation of the rear sun
gear.
B3M1158A
16) Install thrust needle bearing to front planetary
carrier.
NOTE:
Pay attention to the orientation of the thrust needle
bearing.
B3M1174A
17) Install front planetary carrier to low clutch
drum.
B3M1157A
18) Install snap ring to low clutch drum.
B3M1156A
19) Install the needle bearing, and secure with the
snap ring.
B3M1164A
20) Install the one-way clutch, one-way clutch
inner race and plate, and secure with the snap ring.
NOTE:
Set the inner race. Make sure that the forward
clutch is free in the clockwise direction and locked
in the counterclockwise direction, as viewed from
the front of the vehicle.
B3M1175A
97
[W18C0]3-2SERVICE PROCEDURE
18. Low Clutch Drum and Planetary Gear

4) Remove the snap ring with ST1, ST2 and ST3,
and take out the return spring and transfer clutch
piston seal.
ST1 399893600 PLIERS
ST2 398673600 COMPRESSOR
ST3 398623600 SEAT
B3M1415A
5) Apply compressed air to the rear drive shaft to
remove the piston.
G3M0497
B: INSPECTION
1) Check the drive plate facing for wear and dam-
age.
2) Check the snap ring for wear, return spring for
permanent set and breakage, and return spring for
deformation.
3) Check the lathe cut ring for damage.
C: ASSEMBLY
1) Install the transfer clutch piston.
B3M1400A
2) Install return spring to transfer piston.
B3M1177A
3) Install transfer clutch piston seal.
B3M1401A
4) Install ST to rear drive shaft.
ST 499257300 SNAP RING OUTER GUIDE
B3M1402A
5) Install snap ring to ST.
ST 499257300 SNAP RING OUTER GUIDE
B3M1180A
100
3-2[W20B0]SERVICE PROCEDURE
20. Transfer Clutch

6) Using ST1 and ST2, install snap ring to rear
drive shaft.
NOTE:
After installing snap ring, remove ST1 and ST2.
ST1 499257300 SNAP RING OUTER GUIDE
ST2 499247400 INSTALLER
B3M1181A
7) Install the driven plates, drive plates, pressure
plate and snap ring.
B3M1182A
8) Apply compressed air to see if the assembled
parts move smoothly.
G3M0502
9) Check the clearance.
NOTE:
Before measuring clearance, place the same thick-
ness of shim on both sides to prevent pressure
plate from tilting.
If the clearance is not within the specified range,
select a proper pressure plate.
Standard value:
0.2 Ð 0.6 mm (0.008 Ð 0.024 in)
Allowable limit:
1.6 mm (0.063 in)
G3M0503
Available pressure plates
Part No. Thickness mm (in)
31593AA151
31593AA161
31593AA171
31593AA1813.3 (0.130)
3.7 (0.146)
4.1 (0.161)
4.5 (0.177)
10) Press-fit the ball bearing with ST.
ST 899580100 INSTALLER
G3M0505
101
[W20C0]3-2SERVICE PROCEDURE
20. Transfer Clutch

1. Manual Transmission
A: AWD MODEL
B3M0607B
(1) Gear shift knob
(2) Console boot
(3) Boot plate
(4) Gear shift lever
(5) Bush
(6) Spacer
(7) Locking wire
(8) Boot
(9) Snap ring
(10) O-ring(11) Bush (Shift lever)
(12) Cushion rubber
(13) Bush (Stay rear)
(14) Joint
(15) Rod
(16) Bracket
(17) Spring
(18) Washer
(19) Stay
(20) Bush (Stay front)Tightening torque: N´m (kg-m, ft-lb)
T1:
4.4±1.5 (0.45±0.15, 3.3±1.1)
T2:5 (0.51, 3.7)
T3:12±3 (1.2±0.3, 8.7±2.2)
T4:18±5 (1.8±0.5, 13.0±3.6)
T5:24.5±2 (2.50±0.20,
18.07
±1.48)
2
3-3[C1A0]COMPONENT PARTS
1. Manual Transmission

B: FWD MODEL
B3M0606B
(1) Gear shift knob
(2) Console boot
(3) Boot plate
(4) Gear shift lever
(5) Bush
(6) Spacer
(7) Locking wire
(8) Boot
(9) Snap ring(10) O-ring
(11) Bush (Shift lever)
(12) Cushion rubber
(13) Bush (Stay rear)
(14) Joint
(15) Rod
(16) Bracket
(17) Spring
(18) Stay(19) Bush (Stay front)
Tightening torque: N´m (kg-m, ft-lb)
T1:
4.4±1.5 (0.45±0.15, 3.3±1.1)
T2:5 (0.51, 3.7)
T3:12±3 (1.2±0.3, 8.7±2.2)
T4:18±5 (1.8±0.5, 13.0±3.6)
T5:29±5 (3.0±0.5, 21.7±3.6)
3
[C1B0]3-3COMPONENT PARTS
1. Manual Transmission

2. Automatic Transmission
S3M0015A
(1) Button A
(2) Button B
(3) Spring (button)
(4) Grip
(5) Indicator cover
(6) Selector lever lower
(7) Pin
(8) Packing
(9) Plate
(10) Detent spring(11) Selector lever upper
(12) Rod
(13) Indicator light bulb
(14) Retainer spring
(15) Snap pin
(16) Outer cable
(17) Inner cable
(18) Nut (front)
(19) Nut (rear)
(20) Lock plate(21) Shift-lock solenoid
(22) Lock arm
(23) ªPº position switch
Tightening torque: N´m (kg-m, ft-lb)
T1:
5.9±1.5 (0.6±0.15, 4.3±1.1)
T2:12±3 (1.2±0.3, 8.7±2.2)
T3:25±7 (2.5±0.7, 18.1±5.1)
4
3-3[C200]COMPONENT PARTS
2. Automatic Transmission

3) Remove snap ring, then disconnect gearshift
lever from stay.
4) Remove boot from gearshift lever.
B3M0619A
5) Remove O-ring, then disconnect bush (Stay
rear).
B3M0620A
6) Draw out spring pin, then remove bush (Shift
lever) from gearshift lever.
B3M0621A
C: INSPECTION
Check each parts (Bush, cushion, spacer, boot,
spring, stay and rod etc.) for deformation, damage
and wear. Repair or replace any defective parts.
Determine defective parts by comparing with new
parts.
B3M0622A
D: ASSEMBLY
1) Clean all parts before assembly.
2) Mount the following parts on the stay.
B3M0830A
(A) Cushion rubber
(B) Bush (Stay front)
6
3-3[W1C0]SERVICE PROCEDURE
1. Manual Transmission

3) Mount each parts (Boot, O-ring, bush and
spacer) on the gearshift lever.
CAUTION:
IAlways use new O-rings.
IApply grease [NIGTIGHT LYW No.2 or
equivalent] to the inner and side surfaces of
the bush when installing spacer.
B3M0623A
4) Insert the gearshift lever into the boot hole.
5) Mount gearshift lever on the stay.
6) Install snap ring to the bottom of the bush (Stay
rear).
B3M0619A
7) Tighten with locking wire to the extent that the
boot will not come off.
CAUTION:
Always use new locking wire.
B3M0617A
8) Insert the rod into the boot hole.9) Connect rod to gearshift lever.
Tightening torque:
12
±3 N´m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
Rocking torque:
0.74
±0.25 N´m (0.075±0.025 kg-m,
0.54
±0.18 ft-lb) or less
B3M0618A
10) Check that there is no excessive play and that
parts move smoothly.
E: INSTALLATION
1) Put into gearshift lever from passenger com-
partment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. 5-4 [W1B0].>
B3M0010
4) Mount cushion rubber on the body.
Tightening torque:
18
±5 N´m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0684
7
[W1E0]3-3SERVICE PROCEDURE
1. Manual Transmission