L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2004 LAND CRUISER (EWD548U)
406
A 1A/C Ambient Temp. Sensor90980-1 1070
A 4Pressure SW90980-10943
A5A/C Lock Sensor90980-1 1016A 5A/C Magnetic Clutch90980-1 1016
A12ABS Speed Sensor Front LH90980-10941
A13ABS Speed Sensor Front RH90980-1 1002
A14Accel Position Sensor90980-1 1144
A15Airbag Sensor Front LH90980-1 1856A16Airbag Sensor Front RH90980-11856
A17Auto Antenna Motor90980-1 1194
A18A/C Solar Sensor90980-1 1919
A19A/C Thermistor90980-1 1918
A24Air Inlet Control Servo Motor90980-1 1909
A25Air Mix Control Servo Motor90980-10797
A26Air Vent Mode Control Servo Motor90980-1 1165
A27Airbag Squib (Front Passenger Airbag
Assembly)
90980-12160
A28Airbag Squib (Steering Wheel Pad)
90980 12160
A29Ashtray Illumination90980-10825
A30Auto Antenna Control Relay90980-10819
A31Automatic Light Control Sensor90980-12056
A32A/C Amplifier (Rear)90980-1 1502
A33A/C Amplifier (Rear)90980-1 1475
A34A/C Amplifier (Rear)90980-1 1497
A35ABS Speed Sensor Rear LH90980-1 1073A36ABS Speed Sensor Rear RH90980-11073
A37ABS & BA & TRAC & VSC Actuator90980-1 1413
A38ABS & BA & TRAC & VSC Actuator90980-10895
A39ABS & BA & TRAC & VSC Actuator90980-1 1151
A40ABS & BA & TRAC & VSC Actuator90980-1 1009
A41ABS & BA & TRAC & VSC ECU90980-1 1935
A42ABS & BA & TRAC & VSC ECU90980-1 1476
A43ABS & BA & TRAC & VSC ECU90980-1 1637
A44ABS & BA & TRAC & VSC ECU90980-1 1638
A45A/C Control Assembly90980-12170
A46A/C Control Assembly90980-1 1913
A47A/C Control Assembly90980-1 1927
A48A/T Shift Lever Illumination90980-1 1911A48Shift Lock Control ECU90980-1 1911
B 1Blower Motor Controller90980-10910
B 2Back Door Courtesy SW90980-10039
B 3Back Door Key Lock and Unlock SW90980-1 1490
B4Back Door Lock Motor90980-1 1150B 4Back Door Unlock Detection SW90980-11150
B 5Buckle SW LH90980-1 1169B 6Buckle SW RH90980-1 1169
B 7Body ECU90980-12151
B 8Body ECU90980-12149
B 9Body ECU90980-12150
C 1Camshaft Position Sensor90980-10947
C 2Center Diff. Lock Control Motor90980-1 1024
C 3Crankshaft Position Sensor90980-1 1162
C 5Center Diff. Lock Control Relay90980-10801
C10Cigarette Lighter90980-10760
C11Cigarette Lighter Illumination90980-1 1148
C12Combination Meter82824-60060
C13Combination Meter82824-60050
C14Combination Meter82824-60060
C15Combination Meter82824-60050
C16Combination SW90980-1 1672
C17Combination SW90980-12155
C18Combination SW90980-12183
C19Combination SW90980-1 1594
C25
Center Airbag Sensor Assembly (w/ Side
Airbag)82824-50160
C25Center Airbag Sensor Assembly (w/o Side
Airbag)90980-1 1873
C26Center Airbag Sensor Assembly90980-1 1872
C27
Center Airbag Sensor Assembly (w/ Side
Airbag)82824-50150
C27Center Airbag Sensor Assembly (w/o Side
Airbag)90980-1 1871
C28Center Cluster Integration Panel90980-12200
C29Curtain Shield Airbag Squib LH90980-1 1864C30Curtain Shield Airbag Squib RH90980-1 1864
D 1Data Link Connector 190980-1 1195
D 2Daytime Running Light Relay No.390980-10939
D 3Daytime Running Light Relay No.390980-10940
D 4Detection SW (Center Diff. Lock)90980-1 1250D 5Detection SW (Transfer L Position)90980-11250
D 6Detection SW (Transfer Neutral Position)90980-1 1025
D 7Data Link Connector 390980-1 1665
D10Door Courtesy Light Front LH
D11Door Courtesy Light Front RH90980-1 1148D12Door Courtesy Light Rear LH90980-1 1148
D13Door Courtesy Light Rear RH
D14Door Courtesy SW Front LH
D15Door Courtesy SW Front RH90980-10871D16Door Courtesy SW Rear LH90980-10871
D17Door Courtesy SW Rear RH
D18Door Key Lock and Unlock SW LH90980-1 1170D19Door Key Lock and Unlock SW RH90980-11170
D20Door Lock Control SW RH90980-1 1950
2004 LAND CRUISER (EWD548U)
218Electronically Controlled Transmission and A/T Indicator
Previous automatic transmissions have selected each gear shift using mechanically controlled throttle hydraulic pressure,
governor hydraulic pressure and lock-up hydraulic pressure. The electronically controlled transmission, however, electrically
controls the line pressure, throttle pressure, lock-up pressure and accumulator pressure etc. through the solenoid valve. The
electronically controlled transmission is a system which precisely controls gear shift timing and lock-up timing in response to
the vehicle's driving conditions and the engine condition detected by various sensors. It makes smooth driving possible by
shift selection for each gear which is the most appropriate to the driving conditions at that time, and by preventing downing,
squat and gear shift shock when starting off.
1. Gear Shift Operation
When driving, the engine warm up condition is input as a signal to TERMINAL THW of the engine control module from the
engine coolant temp. sensor and the vehicle speed signal from vehicle speed sensor is input to TERMINAL SP2+ of the
engine control module. At the same time, the throttle valve opening signal from the throttle position sensor is input to
TERMINALS VTA1 and VTA2 of the engine control module as throttle angle signal.
Based on these signals, the engine control module selects the best shift position for the driving conditions and sends current
to the electronically controlled transmission solenoid.
2. Line Hydraulic Pressure Control
The engine control module adjusts the line hydraulic pressure to the optimal level by controlling TERMINAL SLT+ of the
module according to the engine torque data. This realizes the smooth gear shifting.
3. High Response Gear Shifting Control
The engine control module performs the high response engine torque up control to control the ignition-timing lag as well as
opening the electronic throttle when shifting down. By doing this, the gear shifting is performed in a short period of time.
Moreover, the engine control module uses the orifice switching control, which optimizes the speed of applying and reducing
the hydraulic pressure. And it realizes the fine shifting condition by applying and reducing hydraulic pressure slowly when
the gear shifting shock is important and quickly when the high response is required.
4. Clutch Hydraulic Pressure Control
The engine control module controls the clutch operation in the optimal timing and with the best hydraulic pressure according
to the engine torque data and the number of the clutch revolution
5. Lock-Up and Flexible Lock-Up Control
The engine control module carries out the lock-up control by controlling the TERMINAL SLU+ of the module according to
the shift position, vehicle speed, throttle opening degree and running conditions. The engine control module also steadily
keeps applying the lock-up clutch a delicate slippage to improve the transmission efficiency (Fuel efficiency) of the torque
converter.
6. Stop Light SW Circuit
If the brake pedal is depressed (Stop light SW on) when driving in lock-up condition, a signal is input to TERMINAL STP of
the engine control module. The engine control module operates and cuts the current to the solenoid to release lock-up.
7. Ai-Shift Control
The engine control module judges whether the road is downslope or upslope by detecting the throttle opening degree or the
vehicle's speed. Moreover it can expect the winding roads by detecting the turning condition of the vehicle. The engine
control module keeps unnecessary shifting up from the fourth gear from operating and carries out the automatic shifting
down to the third gear in order to control the vehicle running according to the road conditions. The engine control module
also reads the driver's intention during driving from his (her) accelerating operation and the running conditions of the vehicle.
As a result of that, ideal shifting patters for each driver are automatically selected without any switching operations.
8. Electronically Controlled Transmission Pattern Select SW Circuit
When the electronically controlled transmission pattern select SW is switched to PWR, a signal is input to TERMINAL PWR
of the engine control module. This enables shift-up and shift-down at a higher speed range.
9. Transfer Shift Operation
When the transfer shift lever is moved to L position, a signal is input into TERMINAL L4 of the engine control module.
In addition when the transfer shift lever is moved to N position a signal is input to engine control module TERMINAL TFN.
The engine control module detects the transfer condition through this.
System Outline
2004 LAND CRUISER (EWD548U)
357
1B 16
1B 26 1B8A 23FRBLW
4C 1
W- R
4F 9A 9FRHR
2D 29
Y- R
2A 15
5A 10
5D 39D 2
ACMG ELS213 E
ACLD 33 D
THE 32 D
THWO 14 D
A/CS 31 D 2D 333N 12
3M 73N 18
3M 173N 16
3M 93N 14
3M 8 C 4ALED
A 11TEO
C 5TW
A 7A/CS
C 23LCKI
EC 2 1 3 IG14
B- Y
IN26
W- R
W- R
Y- R
G- B
P- B
Y- B
L- B Y- R
G- B
P- B
Y- B
L- BL
E 7(
C)
, E 8(
D)
, E 9(
E)
L L
B- Y
L
R- L(
*1)
B- Y B- Y L R- L
Y- R
R- L(
*1)
B- Y R- L
W- BW- B
BR
A 5 MG CLT
RelayA45(
A)
, A46(
B)
, A47(
C)
* 2 : w/o Navigation System * 1 : w/ Navigation System
A/C Lock Sensor
A/C Magnetic
Clutch Engine Control Module A/C Control Assembly
2004 LAND CRUISER (EWD548U)
362Air Conditioning (Front)
1. Heater Blower Operation
Manual operation
When the blower speed is set ant any speed by the blower control SW, the A/C control assembly sends a signal to the
blower motor controller, and controls the blower motor speed.
Auto operation
When the auto SW is operated, the A/C control assembly sends signals to the blower motor controller, according to the
signals from respective sensors, commands from the temperature SW etc., and controls the blower motor automatically.
2. Air Inlet Control Servo Motor Control
When the FRESH/RECIRC select SW is switched to RECIRC, the motor in the air inlet control servo motor rotates to move
the damper to the RECIRC side. The damper position is recognized by the A/C control assembly TERMINAL TPI, and
rotates the motor until the damper reaches its position.
When the FRESH/RECIRC select SW is switched to FRESH, the motor in the air inlet control servo motor rotates to move
the damper to the FRESH side. The damper position is recognized by the A/C control assembly TERMINAL TPI, and rotates
the motor until the damper reaches its position.
When the FRESH/RECIRC select SW is set to auto, the exhaust gas sensor in the engine room detects the ingredient of the
exhaust emission, and switches the FRESH/RECIRC mode automatically.
3. Air Vent Mode Control Servo Motor
When the mode select SW in the A/C control assembly is pushed, a signal is sent from the A/C control assembly, and
activates the air vent mode control servo motor. This causes the servo motor to rotate to the position selected using the
mode select SW (FACE, BI-LEVEL, FOOT, FOOT/DEF, DEF), and moves the damper.
4. Air Mix Control Servo Motor
When the temperature control SW in the A/C control assembly is pushed, a signal is sent from the A/C control assembly, and
activates the air mix control servo motor. The motor and damper is moved until it reaches the temperature set by the
temperature control SW.
5. Air Conditioning Operation
The A/C control assembly receives various signals, i. e., the engine RPM from the crankshaft position sensor, outlet
temperature from the A/C ambient temp. sensor, coolant temperature from the engine coolant temp. sensor, and the lock
signal from the A/C compressor, etc. When the engine is started and the A/C SW is turned on, a signal is sent to the A/C
control assembly. As a result, the magnetic clutch is turned on and operates the compressor.
In addition, when the engine control module detects that the magnetic clutch is on and the A/C compressor is operating, it
controls the engine in the direction to avoid lowering the engine RPM during A/C operation.
When any of the following signals are sent to the A/C control assembly, the A/C is turned off.
*Coolant temp. is high.
*Outlet air temp. is low.
*Large difference between the engine speed and compressor speed.
*The refrigerant pressure is abnormally high or low.
A45 (A), A47 (C) A/C Control Assembly
(C)11-Ground : Always approx. 12 volts
(C)22-Ground : Approx. 12 volts with ignition SW at ON or ST position
(A)27-Ground : Approx. 12 volts with ignition SW at ON or ST position (w/o navigation system)
(C) 12, (C) 14, (C) 15, (C) 17, (C) 18-Ground : Always continuity
C28 Center Cluster Integration Panel (w/ Navigation System)
2-Ground : Approx. 12 volts with ignition SW at ON or ST position
16-Ground : Always continuity
System Outline
Service Hints
PP1AG-01
PP-80
- PREPARATIONAIR CONDITIONING
139 Author: Date:
2004 LAND CRUISER (RM1071U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerSernsor
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch
PP1AE-03
- PREPARATIONAIR CONDITIONING
PP-77
136 Author: Date:
2004 LAND CRUISER (RM1071U)
AIR CONDITIONING
SST (Special Service Tools)
07110-58060Air Conditioner Service Tool Set
(07117-58060)Refrigerant Drain Service Valve
(07117-58070)T-Joint
(07117-58080)Quick Disconnect AdapterHigh pressure side
(07117-58090)Quick Disconnect AdapterLow pressure side
(07117-88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117-88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117-88080)Refrigerant Charging HoseUtility
(Color: Green)
07112-66040Magnetic Clutch Remover
07112-76060Magnetic Clutch Stopper
07116-38360Gas Leak Detector Assembly
09870-00015A/C Quick Joint Puller No.1Suction tube
PP1BQ-02
- PREPARATIONAUTOMATIC TRANSMISSION
PP-31
90 Author: Date:
2004 LAND CRUISER (RM1071U)
EQUIPMENT
OBD II scan tool
Torque wrench
CalipersTorque converter clutch
Straight edgeTorque converter clutch
Dial indicatorDrive plate runout
PP1BN-01
- PREPARATIONENGINE MECHANICAL
PP-7
66 Author: Date:
2004 LAND CRUISER (RM1071U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap
Cylinder head semi-circular plug
Cylinder head cover
Rear oil sear retainer
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft housing plug
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Coolant drain union
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentDrive plate bolt
Torque converter clutch bolt
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentNo.1 idler pulley bolt