1998 TOYOTA LAND CRUISER clutch

Q00542
SST
SST
TF0933
- TRANSFERFRONT EXTENSION HOUSING
TR-39
1927 Author
: Date
:
2004 LAND CRUISER (RM1071U)
4. INSTALL FRONT OUTPUT SHAFT AND DRIVE
CLUTCH HUB
(a) Using SST and a press, install the front output shaft and
drive clutch hub.
SST 09316-2001 1, 09316-60011 (09316-00011,
09316-00041, 09316-00071)
(b) Select a snap ring that will allow the minimum axial play.
MarkThickness mm (in.)
A1.80 (0.0709)
B1.90 (0.0748)
C2.00 (0.0787)
D2.10 (0.0827)
E2.20 (0.0866)
(c) Using a snap ring expander, install a new snap ring.

TR06F-02
Z15264
Front Taper Roller
BearingIdler Gear
High and Low Clutch SleeveNeedle Roller BearingIdler Low GearRear Taper
Roller Bearing TR-22
- TRANSFERIDLER GEAR
1910 Author
: Date
:
2004 LAND CRUISER (RM1071U)
IDLER GEAR
COMPONENTS

D02675
TR-24
- TRANSFERIDLER GEAR
1912 Author
: Date
:
2004 LAND CRUISER (RM1071U)
5. REMOVE HIGH AND LOW CLUTCH SLEEVE FROM
IDLER GEAR

TR06I-02
TF0893
SST
Q00538
D02678
TF0896
SST TR-26
- TRANSFERIDLER GEAR
1914 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1. INSTALL FRONT TAPER ROLLER BEARING
Using SST and a press, install the front taper roller bearing.
SST 09316-6001 1 (09316-00011, 09316-00031)
2. INSTALL HIGH AND LOW CLUTCH SLEEVE
HINT:
Make sure to install the high and low clutch sleeve in the correct
direction.
3. INSTALL NEEDLE ROLLER BEARING AND IDLER
LOW GEAR TO IDLER GEAR
(a) Apply gear oil to the needle roller bearing.
(b) Install the needle roller bearing and idler low gear.
4. INSTALL REAR TAPER ROLLER BEARING
Using SST and a press, install the rear taper roller bearing.
SST 09316-6001 1 (09316-00011, 09316-00071)
5. INSPECT IDLER LOW GEAR RADIAL AND THRUST
CLEARANCE (See page TR-25)

TR069-02
D02653
 Gasket
Rear Extension
Housing
Vehicle Speed Sensor
Driven Gear
Oil Strainer
Case Cover Transfer Indicator Switch
(Neutral Switch)
Transfer Indicator Switch
(Low Switch)
37 (380, 27)
37 (380, 27)
37 (380, 27)
x9


37 (380, 27)

37 (380, 27)
x5 Adjusting Shim
Rear Case
Snap Ring Center Differential
Assemblyx8
Bearing Race
Shift Fork No. 1
Idler Gear Assembly Bearing Race
Shift Fork No. 1 Shaft
Bearing Race
Bearing Race
Input Shaft Assembly
Lever Lock Pin
Washer
 Oil Seal
Shift Inner Lever
Oil Receiver Motor ActuatorShift Outer Lever
11 (115, 8)
4.9 (50, 43 in.´lbf)

19 (190, 14)18 (185, 13)
12 (120, 9)
12 (120, 9)
37 (380, 27)
37 (380, 27)
x6 Transfer Indicator Switch
(Center Diff. Lock) Shift Fork No. 2 Shift Fork No. 2 ShaftOutput Gear
Snap Ring
Front Case
Breather Hose
Clutch Sleeve
Front Extension Housing Oil Seal
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part

Precoated partSpring
Ball Screw Plug
 Gasket
Slotted Spring Pin
Washer
- TRANSFERTRANSFER ASSEMBLY
TR-7
1895 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TRANSFER ASSEMBLY
COMPONENTS

Q00541
Front
Q02950
D02861
D02667
D02863
- TRANSFERTRANSFER ASSEMBLY
TR-9
1897 Author
: Date
:
2004 LAND CRUISER (RM1071U)
8. REMOVE CLUTCH SLEEVE WITH SHIFT FORK NO. 2
SHAFT AND SHIFT FORK NO. 2
9. SEPARATE SHIFT FORK NO. 2 SHAFT AND SHIFT
FORK NO. 2
(a) Using 2 screwdrivers and a hammer, tap out the 3 snap
rings from the shift fork No. 2 shaft.
(b) Separate the shift fork No. 2 shaft and shift fork No. 2.
10. REMOVE REAR EXTENSION HOUSING
Remove the 9 bolts and rear extension housing.
HINT:
If necessary, tap the rear extension housing lightly with a plastic
hammer.
11. REMOVE ADJUSTING SHIMS
12. REMOVE OIL STRAINER FROM REAR CASE
Remove the 2 bolts and oil strainer.
13. REMOVE CASE COVER
(a) Remove the 5 bolts.

TR06Y-01
D02673
D02662
SST
D02661
SST
D02672
D04309Socket Wrench
- TRANSFERTRANSFER ASSEMBLY
TR-13
1901 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. INSPECT SHIFT FORK NO. 2 AND CLUTCH SLEEVE
CLEARANCE
Using a feeler gauge, measure the clearance between the shift
fork No. 2 and clutch sleeve.
Standard clearance:
0.10 - 0.40 mm (0.0039 - 0.0157 in.)
Maximum clearance:
0.40 mm (0.0157 in.)
2. INSTALL THE BEARING RACE (FOR THE OUTPUT
SHAFT)
Using SST and a press, install the bearing race.
SST 09316-6001 1 (09316-00011, 09316-00031),
09950-60020 (09951-00890)
3. INSTALL THE BEARING RACE (FOR THE IDLER
GEAR)
Using SST and a press, install the bearing race.
SST 09316-6001 1 (09316-00011, 09316-00031),
09950-60020 (09951-00790)
4. INSTALL OIL RECEIVER TO FRONT CASE
Install the oil receiver and bolt.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
5. INSTALL SHIFT OUTER LEVER AND INNER LEVER
(a) Install the shift inner lever, washer and outer lever to the
front case.
(b) Using a pin punch, hammer and socket wrench, tap in the
lever lock pin.
(c) Install the washer and nut to the shift outer lever.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)

D01995
FIPG 3 mm (0.12 in.)
D02861
Q00541
Front
D01991
FIPG
4 mm (0.16 in.)
D02860
- TRANSFERTRANSFER ASSEMBLY
TR-17
1905 Author
: Date
:
2004 LAND CRUISER (RM1071U)
16. INSTALL REAR EXTENSION HOUSING
(a) Apply FIPG to the rear extension housing.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
(b) Install the rear extension housing and 9 bolts.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
17. ASSEMBLE SHIFT FORK NO. 2 SHAFT AND SHIFT
FORK NO. 2
(a) Install the shift fork No. 2 to the shift fork No. 2 shaft.
(b) Install the 3 snap rings to the shift fork No. 2 shaft.
18. INSTALL CLUTCH SLEEVE WITH SHIFT FORK NO. 2
SHAFT AND SHIFT FORK NO. 2
HINT:
Make sure to install the clutch sleeve in the correct direction.
19. INSTALL FRONT EXTENSION HOUSING
(a) Apply FIPG to the front extension housing.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
(b) Install the front extension housing and 6 bolts.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
HINT:
Set the clutch sleeve in differential lock condition.
20. INSTALL TRANSFER INDICATOR SWITCH
Install the 3 transfer indicator switches with 3 new gaskets.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)