1998 TOYOTA LAND CRUISER clutch
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PP1VL-03
PP-42
- PREPARATIONSUSPENSION AND AXLE
101 Author: Date:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09023-00100Union Nut Wrench 10 mmRear axle
Rear differential
09214-7601 1Crankshaft Pulley ReplacerRear differential
09223-00010Cover & Seal ReplacerFront differential
09240-00020Wire Gauge SetFront drive shaft
09308-00010Oil Seal PullerFront differential
Rear axle
Rear differential
09308-10010Oil Seal PullerFront differential
Rear differential
09315-00022Clutch Release Bearing Remover
& ReplacerFront differential
09316-2001 1Transfer Bearing ReplacerFront drive shaft
Front suspension
09316-6001 1Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316-0001 1)Replacer Pipe
(09316-00021)Replacer ºAº
09330-00021Companion Flange Holding ToolFront differential
Rear differential
Page 2573 of 3115
SS0O3-03
SS-52
- SERVICE SPECIFICATIONSAIR CONDITIONING
192 Author: Date:
2004 LAND CRUISER (RM1071U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume Single A/C
Dual A/C650 ± 50 g (22.93 ± 1.76 oz.)
1,050 ± 50 g (37.03 ± 1.76 oz.)
Idle speed Magnetic clutch not engaged700 ± 50 rpmIdle s eed Magnetic clutch not engaged
Magnetic clutch engaged780 ± 50 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
Page 2575 of 3115
SS0OO-02
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS-23
163 Author: Date:
2004 LAND CRUISER (RM1071U)
AUTOMATIC TRANSMISSION
SERVICE DATA
A750F
Line pressure (Wheel locked)
Engine idling
D position
R position
AT stall (Throttle valve fully opened)
D position
R position
362 - 420 kPa (3.7 - 4.3 kgfVcm2, 53 - 61 psi)
500 - 580 kPa (5.1 - 5.9 kgfVcm2, 73 - 84 psi)
1,360 - 1,460kPa (13.9 - 14.9 kgfVcm
2, 197 - 212 psi)
1,295 - 1,415 kPa (13.2 - 14.4 kgfVcm2, 188 - 205 psi)
Engine stall revolution D and R positions2,150 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N position
700 50 rpm
Drive plate runoutMax.
Torque converter runout Max.
Torque converter clutch installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 17.1 mm (0.673 in.)
Shift schedule
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " 4
4 " 5
5 " 4
4 " 3
3 " 2
2 " 1
(Throttle valve fully closed) 4 " 5
5 " 4
3 position
(Throttle valve fully opened) 1 " 2
2 " 3
4 " 3
3 " 2
2 " 1
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 " 1
45 - 57 km/h (28 - 35 mph)
79 - 90 km/h (49 - 56 mph)
113 - 128 km/h (70 - 80 mph)
165 - 180 km/h (103 - 112 mph)
158 - 173 km/h (98 - 108 mph)
105 - 117 km/h (65 - 73 mph)
70 - 78 km/h (43 - 48 mph)
35 - 41 km/h (22 - 25 mph)
32 - 38 km/h (20 - 24 mph)
24 - 29 km/h (15 - 18 mph)
45 - 57 km/h (28 - 35 mph)
79 - 90 km/h (49 - 56 mph)
119 - 132 km/h (74 - 82 mph)
70 - 78 km/h (43 - 48 mph)
35 - 41 km/h (22 - 25 mph)
45 - 57 km/h (28 - 35 mph)
80 - 88 km/h (50 - 55 mph)
35 - 41 km/h (22 - 25 mph)
41 - 47 km/h (25 - 29 mph)
Lock-up pointThrottle valve opening 5 %
D position
5th gearLock-up ON
Lock-up OFF
4 position
4th gearLock-up ON
Lock-up OFF
67 - 74 km/h (42 - 46 mph)
60 - 67 km/h (37 - 42 mph)
61 - 68 km/h (38 - 42 mph)
54 - 61 km/h (34 - 38 mph)
Page 2576 of 3115
SS0OP-02
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
164 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.1 vehicle speed sensor x Transfer case1616012
No.2 vehicle speed sensor x Transmission case NT
SP25.4
5.455
5548 in.´lbf
48 in.´lbf
ATF temperature sensor (for linear control ) x Valve body1111 28
ATF temperature sensor (for oil temp warning lamp ) x Valve body101007
ATF temperature sensor x Transmission case5.45548 in.´lbf
Park/neutral position switch Bolt
Nut13
3.9130
409
35 in.´lbf
Transmission control shaft lever x Transmission control rod131309
Shift solenoid lock plate x Valve body6.46557 in.´lbf
Shift solenoid S1 S2 x Valve body101027
Shift solenoid SR x Valve body6.46557 in.´lbf
Valve body x Transmission case1111 08
Oil stainer x Valve body101007
Oil pan x Transmission case4.45539 in.´lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Shift lever assembly x Body8.38573 in.´lbf
Control lever x Shift lever plate131309
Transmission control rod x Shift lever assembly131309
Shift lever guide housing x Shift lever plate4.95043 in.´lbf
Power steering oil cooler sub-assy x Body7.57666 in.´lbf
Oil cooler bracket x Body1211 78
Oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler pipe x Body4.95043 in.´lbf
Oil filler pipe121229
Transfer shift lever x Transfer shift lever rod assembly121229
Transfer shift lever boot x Body5.45548 in.´lbf
Hole plug x Transmission housing1818513
Drive plate x Torque converter clutch4849035
Oil cooler pipe union nut3434725
Crossmember Bolt
Nut50
74510
75037
54
Engine mounting insulator rear x Transmission case5960043
Transmission housing x Engine Bolt A
Bolt B71
37724
37752
27
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Page 2594 of 3115
SS0OR-1 1
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
148 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly55144 in.´lbf
Radiator bracket x Radiator assembly Bolt
Nut18
20185
20013
15
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube1081,10080
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2121516
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd32
Turn 90°
Turn 90°325
Turn 90°
Turn 90°24
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt C
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
V-bank cover bracket x Intake manifold7.58066 in.´lbf
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Frame crossmember x Body5051037
Frame crossmember x Rear engine mounting insulator7475055
Frame bracket x Engine mounting bracket3031022
PS pump x Cylinder head6263246
A/C compressor x Cylinder block, Fan bracket4950036
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Page 2610 of 3115
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-37
177 Author: Date:
2004 LAND CRUISER (RM1071U)
Companion flange vertical runoutMax.0.10 mm (0.0039 in.)
Companion flange lateral runoutMax.0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.3 - 1.8 N´m (13 - 19 kgf´cm, 11.5 - 15.9 in.´lbf)
0.64 - 0.92 N´m (6.5 - 9.4 kgf´cm, 5.7 - 8.1 in.´lbf)
Total preload (at starting)Drive pinion preload plus
0.38 - 0.63 N´m (3.9 - 6.5 kgf´cm, 3.3 - 5.6 in.´lbf)
Ring gear runout Max.0.05 mm (0.0020 in.)
Ring gear backlash0.13 - 0.18 mm (0.0051 - 0.0071 in.)
Side gear backlash0.02 - 0.15 mm (0.0008 - 0.0059 in.)
Differential case runout Max.0.04 mm (0.0016 in.)
Side gear thrust washer thickness (Reference)1.97 - 2.06 mm (0.0776 - 0.0811 in.)
Clutch plate thickness (Reference)1.97 - 2.03 mm (0.0776 - 0.0799 in.)
Compression spring free length (Reference)32.8 mm (1.291 in.)
Rear differential front oil seal drive in depth0.5 mm (0.020 in.)
Rear differential
(w/ LSD)
Adjusting shim thickness Mark
A
B
C
D
0.20 mm (0.0079 in.)
0.25 mm (0.0098 in.)
0.30 mm (0.0118 in.)
0.35 mm (0.0138 in.)
(w/ LSD)
Tooth contact pattern adjusting washer thickness
1.050 mm (0.04134 in.)
1.075 mm (0.04232 in.)
1.100 mm (0.04331 in.)
1.125 mm (0.04429 in.)
1.150 mm (0.04528 in.)
1.175 mm (0.04626 in.)
1.200 mm (0.04724 in.)
1.225 mm (0.04823 in.)
1.250 mm (0.04921 in.)
1.275 mm (0.05020 in.)
1.300 mm (0.05118 in.)
1.325 mm (0.05217 in.)
1.350 mm (0.05315 in.)
1.375 mm (0.05413 in.)
1.400 mm (0.05512 in.)
1.425 mm (0.05610 in.)
1.450 mm (0.05709 in.)
1.475 mm (0.05807 in.)
1.500 mm (0.05906 in.)
1.525 mm (0.06004 in.)
1.550 mm (0.06102 in.)
Page 2624 of 3115
SS-26
- SERVICE SPECIFICATIONSTRANSFER
166 Author: Date:
2004 LAND CRUISER (RM1071U) Shift fork No.2 and clutch sleeve clearance STD
Max.
0.1 - 0.4 mm (0.0039 - 0.0157 in.)
0.4 mm (0.0157 in.)
Center differential side gear thrust washer thickness
1.70 mm (0.0669 in.)
1.85 mm (0.0728 in.)
2.00 mm (0.0787 in.)
2.15 mm (0.0846 in.)
2.30 mm (0.0906 in.)
2.45 mm (0.0965 in.)
2.60 mm (0.1024 in.)
2.75 mm (0.1083 in.)
2.90 mm (0.1142 in.)
3.05 mm (0.1201 in.)
Front drive gear piece snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
2.50 mm (0.0984 in.)
2.60 mm (0.1024 in.)
2.70 mm (0.1063 in.)
2.80 mm (0.1102 in.)
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
Front extension housing ball bearing snap ring thickness
Mark A
Mark B
1.70 mm (0.0669 in.)
1.80 mm (0.0709 in.)
Front output shaft hub snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
Oil pump driven rotor body clearance STD
Max.0.08 - 0.17 mm (0.0031 - 0.0067 in.)
0.17 mm (0.0067 in.)
Oil pump driven rotor body tip clearance STD
Max.0.05 - 0.15 mm (0.0020 - 0.0059 in.)
0.15 mm (0.0059 in.)
Oil pump side clearance STD
Max.0.03 - 0.10 mm (0.0012 - 0.0039 in.)
0.10 mm (0.0039 in.)
Rear extension housing ball bearing snap ring thickness
Mark A
Mark B
1.70 mm (0.0669 in.)
1.80 mm (0.0709 in.)
Rear output shaft ball bearing snap ring thickness
Mark 1
Mark 2
Mark 3
Mark 4
1.95 mm (0.0768 in.)
2.05 mm (0.0807 in.)
2.15 mm (0.0847 in.)
2.25 mm (0.0886 in.)
Motor actuator
Terminal 1 - Terminal 5 STD resistance
Terminal 1 or 5 - body ground STD resistance
0.3 - 100 W
More than 0.5 MW
Breather hose (from the hose end to the clip end)5 mm (0.20 in.) or more
Page 2798 of 3115
B04547
O-Ring Idler GearStarter Housing
Assembly
Return SpringStarter Clutch
Assembly
O-Ring Steel Ball
Contact Plate Rear BearingArmatureMagnetic Switch
AssemblyBearing
Front Bearing
O-Ring
End Cover
Brush Holder
Field Frame (Field Coil)
Terminal Insulator Magnetic Switch Assembly
Wave Washer Terminal Nut
O-Ring Terminal InsulatorTerminal Bolt Terminal C Kit Part
Lead Terminal
Plunger Gasket
End Cover
Terminal Insulator Terminal Bolt
Contact PlateTerminal Insulator
Wave Washer O-Ring
Terminal Nut
Terminal 30 Kit Part
Non-reusable part
Packing
Dust Protector
Dust Protector
O-Ring
ST-4
- STARTINGSTARTER
1820 Author: Date:
2004 LAND CRUISER (RM1071U)