1997 TOYOTA SUPRA engine coolant

DI-208
- DIAGNOSTICSENGINE (2JZ-GTE)
436 Author
: Date
:
1997 SUPRA (RM502U)
NG Replace injector.
OK
6 Check EGR system (See page EC-7).
NG Repair EGR system.
OK
7 Check mass air flow meter and engine coolant temp. sensor (See page SF-38,
SF-73).
NG Repair or replace.
OK
Check the compression pressure (See page EM-3), valve clearance (See page EM-4) and valve
timing (See page EM-15).

FI6897
Pressure
Regulator
From Fuel Tank To
Fuel
Tank
(Return) Intake
Manifold ECMVSV
S03472
Battery
B
EB
W-BEFI No.1
R/B
No.2
1
2A2
B-W
222
2
EFI Relay
R/B
No.2
21 5
3B-R5
EA2
B-Y
EA18
VSV for Fuel
Pressure Control B-R1
2W-L73
B
GR24
AECM
FPU
E01
B+
M-REL
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-309
537 Author
: Date
:
1997 SUPRA (RM502U)
Fuel Pressure Control Circuit
CIRCUIT DESCRIPTION
The ECM turns on a VSV (Vacuum Switching Valve) to draw the
air into the diaphragm chamber of the pressure regulator if it de-
tects that the temperature of the engine coolant is too high dur-
ing engine staring.
The air drawn into the chamber increases the fuel pressure to
prevent fuel vapor lock at high engine temperature in order to
help the engine start when it is warm.
Fuel pressure control ends approx. 120 sec. after the engine is
started.
WIRING DIAGRAM
DI4TV-01

Position of Parts in Engine Compartment
E 4 Engine Coolant Temp. Sender
E 5 Engine Coolant Temp. SW
E 6 Engine Hood Courtesy SW
E 7 Engine Oil Level Sensor
F 3 Front Fog Light LH
F 4 Front Fog Light RH
F 5 Front Side Marker Light LH
F 6 Front Side Marker Light RH
F 7 Front Turn Signal Light LH
F 8 Front Turn Signal Light RH and Parking Light RH
F 9 Front Wiper Motor
G 1 Generator
G 2 Generator
H 1 Headlight Hi LH
H 2 Headlight Hi RH
H 3 Headlight Lo LH
H 4 Headlight Lo RH
H 5 Heated Oxygen Sensor (Bank 1 Sensor 1)
H 8 Horn LH
H 9 Horn RH A 1 A/C Ambient Temp Sensor
A 2 A/C Condensor Fan Motor
A 3 A/C Triple Pressure SW
(A/C Dual and Single Pressure SW)
A 4 A/C Magnetic Clutch and Lock Sensor
A 5 A/T Fluid Temp. Sensor
A 6 ABS Actuator
A 7 ABS Actuator
A10 ABS Speed Sensor Front LH
A11 ABS Speed Sensor Front RH
B 1 Back-Up Light SW (M/T)
B 2 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor No.1
C 2 Camshaft Position Sensor No.2
C 3 Crankshaft Position Sensor
C 4 Cruise Control Actuator
D 1 Data Link Connector 1
D 2 Daytime Running Light Relay No.3
D 3 Daytime Running Light Relay No.3
E 1 EGR Gas Temp. Sensor
E 2 Electronically Controlled Transmission Solenoid
E 3 Engine Coolant Temp. Sensor
[2JZ-GTE]
24
26
G ELECTRICAL WIRING ROUTING

26
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[2JZ-GE]
E 1 EGR Gas Temp. Sensor
E 2 Electronically Controlled Transmission Solenoid
E 3 Engine Coolant Temp. Sensor
E 4 Engine Coolant Temp. Sender
E 6 Engine Hood Courtesy SW
E 7 Engine Oil Level Sensor
F 3 Front Fog Light LH
F 4 Front Fog Light RH
F 5 Front Side Marker Light LH
F 6 Front Side Marker Light RH
F 7 Front Turn Signal Light LH
F 8 Front Turn Signal Light RH and Parking Light RH
F 9 Front Wiper Motor
G 1 Generator
G 2 Generator A 1 A/C Ambient Temp. Sensor
A 3 A/C Dual Pressure SW
A 4 A/C Magnetic Clutch and Lock Sensor
A 5 A/T Fluid Temp. Sensor
A 6 ABS Actuator
A 7 ABS Actuator
A 8 ABS Relay
A 9 ABS Relay
A10 ABS Speed Sensor Front LH
A11 ABS Speed Sensor Front RH
B 1 Back-Up Light SW (M/T)
B 2 Brake Fluid Level Warning SW
C 3 Crankshaft Position Sensor
C 4 Cruise Control Actuator
D 1 Data Link Connector 1
D 4 Distributor

29
G
Position of Parts in Instrument Panel
O 5 O/D Main SW and A/T Indicator Illumination
P 4 PPS ECU
P 5 Parking Brake SW
R 4 Radio and Player (w/o Stereo Power Amplifier)
R 5 Radio and Player (w/o Stereo Power Amplifier)
R 6 Radio and Player (w/ Stereo Power Amplifier)
R 7 Remote Control Mirror SW
R 8 Rheostat
S 6 Seat Heater SW
S 7 Shift Lock ECU
S 8 Stereo Power Amplifier
S 9 Stereo Power Amplifier
S10 Stereo Power Amplifier
S11 Stop Light SW
S16 Sub Heated Oxygen Sensor (Bank 1 Sensor 2)
T 5 Telltale Light LH
T 6 Telltale Light RH
T 7 Theft Deterrent and Door Lock Control ECU
T 8 Traction Control SW
T13 Theft Deterrent and Door Lock Control ECU
T15 Throttle ECU
T16 Throttle ECU
U 1 Unlock Warning SW E 8 Electronically Controlled Transmission Pattern
Select SW
E 9 Engine Control Module
E10 Engine Control Module
E11 Engine Coolant Temp. Sensor (A/C System)
F10 Front Tweeter (Speaker) LH
F11 Front Tweeter (Speaker) RH
G 3 Glove Box Light
G 4 Glove Box Light SW
H10 Hazard SW
H11 Heated Oxygen Sensor (Bank 1 Sensor 2)
H12 Heater Control SW
H13 Heater Control SW
I18 Ignition Key Cylinder Light
I19 Ignition SW
I20 Integration Relay
J 1 Junction Connector
J 2 Junction Connector
K 4 Kick Down SW
N 2 Noise Filter

70
ENGINE CONTROL (2JZ-GTE)
THE ENGINE CONTROL SYSTEM UTILIZES A MICROCOMPUTER AND MAINTAINS OVERALL CONTROL OF THE
ENGINE, TRANSMISSION ETC. AN OUTLINE OF THE ENGINE CONTROL IS GIVEN HERE.
1. INPUT SIGNALS
(1) ENGINE COOLANT TEMP. SIGNAL CIRCUIT
THE ENGINE COOLANT TEMP. SENSOR DETECTS THE ENGINE COOLANT TEMP. WHICH IS INPUT INTO
TERMINAL THW OF THE ENGINE CONTROL MODULE AS A CONTROL SIGNAL.
(2) INTAKE AIR TEMP. SIGNAL CIRCUIT
THE INTAKE AIR TEMP. SENSOR IS INSTALLED IN THE MASS AIR FLOW METER AND DETECTS THE INTAKE AIR
TEMP. WHICH IS INPUT AS A CONTROL SIGNAL TO TERMINAL THA OF THE ENGINE CONTROL MODULE.
(3) OXYGEN DENSITY SIGNAL CIRCUIT
THE OXYGEN DENSITY IN THE EXHAUST EMISSION IS DETECTED BY THE HEATED OXYGEN SENSOR SIDE AND
INPUT AS A CONTROL SIGNAL TO TERMINAL OX1, OXS OF THE ENGINE CONTROL MODULE.
(4) RPM SIGNAL CIRCUIT
CRANKSHAFT POSITION IS DETECTED BY THE CRANKSHAFT POSITION SENSOR. CRANKSHAFT POSITION IS
INPUT AS A CONTROL SIGNAL TO TERMINAL NE OF THE ENGINE CONTROL MODULE.
(5) THROTTLE POSITION SIGNAL CIRCUIT
THE THROTTLE POSITION SENSOR DETECTS THE THROTTLE VALVE OPENING ANGLE AS A CONTROL SIGNAL,
WHICH IS INPUT INTO TERMINAL VTA1 OF THE ENGINE CONTROL MODULE. WHEN THE VALVE IS COMPLETELY
CLOSED, THE CONTROL SIGNAL IS INPUT INTO TERMINAL IDL1.
(6) VEHICLE SPEED CIRCUIT
THE VEHICLE SPEED IS DETECTED BY VEHICLE SPEED SENSOR NO. 1 INSTALLED IN THE TRANSMISSION AND
THE SIGNAL IS INPUT TO TERMINAL SP1 OF THE ENGINE CONTROL MODULE VIA THE COMBINATION METER.
(7) NEUTRAL POSITION SIGNAL CIRCUIT
THE PARK/NEUTRAL POSITION SW DETECTS WHETHER THE SHIFT POSITION IS IN Nº AND  Pº OR NOT, AND
THE SIGNAL IS INPUT INTO TERMINAL NSW OF THE ENGINE CONTROL MODULE.
(8) A/C SW SIGNAL CIRCUIT
THE OPERATING VOLTAGE OF THE A/C MAGNETIC CLUTCH IS DETECTED AND THE SIGNAL IS INPUT INTO
TERMINAL ACMG OF ENGINE CONTROL MODULE AS A CONTROL SIGNAL.
(9) BATTERY SIGNAL CIRCUIT
VOLTAGE IS CONSTANTLY APPLIED TO TERMINAL BATT OF THE ENGINE CONTROL MODULE. WITH THE
IGNITION SW TURNED ON, THE VOLTAGE FOR ENGINE CONTROL MODULE START-UP POWER SUPPLY IS
APPLIED TO TERMINAL +B OF THE ENGINE CONTROL MODULE VIA EFI MAIN RELAY.
THE CURRENT FLOWING THROUGH THE IGN FUSE FLOWS TO TERMINAL IGSW OF THE ENGINE CONTROL
MODULE.
(10) INTAKE AIR VOLUME SIGNAL CIRCUIT
INTAKE AIR VOLUME IS DETECTED BY THE MASS AIR FLOW METER AND THE SIGNAL IS INPUT TO TERMINAL
VG OF THE ENGINE CONTROL MODULE AS A CONTROL SIGNAL.
(11) STOP LIGHT SW SIGNAL CIRCUIT
THE STOP LIGHT SW IS USED TO DETECT WHETHER THE VEHICLE IS BRAKING OR NOT AND THE SIGNAL IS
INPUT INTO TERMINAL STP OF THE ENGINE CONTROL MODULE AS A CONTROL SIGNAL.
(12) STARTER SIGNAL CIRCUIT
TO CONFIRM WHETHER THE ENGINE IS CRANKING THE VOLTAGE APPLIED TO THE STARTER MOTOR DURING
CRANKING IS DETECTED AND THE SIGNAL IS INPUT IN TERMINAL STA OF THE ENGINE CONTROL MODULE AS
A CONTROL SIGNAL.
(13) ENGINE KNOCK SIGNAL CIRCUIT
ENGINE KNOCKING IS DETECTED BY KNOCK SENSOR FRONT AND REAR SIDE AND THE SIGNAL IS INPUT
TERMINALS KNK1 AND KNK2 AS A CONTROL SIGNAL.
SYSTEM OUTLINE

B 65
W- B
E2 2 1
2 1
E14E16 E16 E16 E16
E16
B 24 B 44 B 63 B 42 B 41 B43 B64
B 27 B 7 B 25 B 6 B 26 1234 4321
123 A A A A A
8 A A A
+BE1 G1 G- G2 NE- NE L- R W- BW- B W- B W- B W- B
L- R
B- R B- RBR BR
BRL- R
Y
R
Y- L
GR- R
L- Y
OW-BW- BW- B GR - RY- L W- BRY
TE1 VCC VTA1 IDL1 VTA2 I DL2 THW OIL
(
SHIELDED) (
SHIELDED)
(
SHIELDED) (
SHIELDED)
A 5 E 3
A/T FLUID TEMP. SENSOR ENGINE COOLANT TEMP. SENSOR
D 1
DATA LINK CONNECTOR 1 ENGINE CONTROL MODULEA E 9 , E10
B
L- R
THROTTLE POSITION
SENSOR T 2
SUB THROTTLE
POSITI ON SENSOR S 5
BRE13
B- R
JUNCTION
CONNE CTOR J 2
BR2 1
2 112 (
SHIELDED)
(
SHIELDED)
(
SHIELDED)
BR B- WW
B- R B- RBR L
CAMSHAFT POSITION
SENSOR NO. 1
CAMSHAFT POSI TION
SENSOR NO. 2CRANKSHAFT POSITION
SENSOR C 1
C 2 C 3
BR
BR
BR
(
A/T)(
A/ T)
A 16II1 29
B- W B- W
TACO
TO TACHOMETE R
[COMB. METER] O
I17 L
A
(
SHIELDED) (
SHIELDED)II1 EA1 IJ1
A 34 A23 A11
A/C ACMG ABS
L- R
W- G
Y- R Y- RW- GL- R
TO ABS ECU FROM A/C
MAGNETIC
CLUTCH
RELAY FROM A/C
AMPLIFIER
31 2 14
A 20 TE1
L
75

78
ENGINE CONTROL (2JZ-GTE)
EFI MAIN RELAY

3-
5 : CLOSED WITH THE IGNITION SW AT ON POSITION
EFI NO. 2 RELAY

3-
5 : CLOSED WITH THE IGNITION SW AT ON POSITION
E3 ENGINE COOLANT TEMP. SENSOR
1-2 :10-20 KW (-20
C, -4
F)
4-7 KW (0
C, 32
F)
2-3 KW (20
C, 68
F)
0.9-1.3 KW (40
C, 104
F)
0.4-0.7 KW (60
C, 140
F)
0.2-0.4 KW (80
C, 176
F)
I1 IDLE AIR CONTROL VALVE
1, 3-2 : APPROX. 10-30W
4, 6-5 : APPROX. 10-30 W
I12, I13, I14, I15, I16, I17 INJECTOR
1-2 : APPROX. 13.8 W
T2 THROTTLE POSITION SENSOR
1-4 : APPROX. 4-9 KW
1-3 :3.3-10.0 KW WITH THROTTLE VALVE FULLY OPENED POSITION
0.2-0.8 KW WITH CLEARANCE BETWEEN LEVER AND STOP SCREW 0 MM (0 IN.)
1-2 :0-2.3 KW WITH CLEARANCE BETWEEN LEVER AND STOP SCREW 0.45 MM (0.0177 IN.)
INFINITY WITH CLEARANCE BETWEEN LEVER AND STOP SCREW 0.55 MM (0.0216 IN.)
E9 (B), E10 (A) ENGINE CONTROL MODULE
(VOLTAGE AT ENGINE CONTROL MODULE WIRING CONNECTORS)
BATT-E1 : ALWAYS 9-14 VOLTS
IGSW-E1 :9-14 VOLTS WITH THE IGNITION SW ON
M-REL-E :9-14 VOLTS WITH THE IGNITION SW ON
+B-E1 :9-14 VOLTS WITH THE IGNITION SW ON
IDL1-E2 :9-14 VOLTS WITH THE IGNITION SW ON AND THE THROTTLE VALVE FULLY OPEN
0-1.5 VOLTS WITH THE IGNITION SW ON AND THE THROTTLE VALVE FULLY CLOSED
VTA1-E2 :0.3-0.8 VOLTS WITH THE IGNITION SW ON AND THE THROTTLE VALVE FULLY CLOSED
3.2-4.9 VOLTS WITH THE IGNITION SW ON AND THE THROTTLE VALVE OPEN
THA-E2 :0.5-3.4 VOLTS WITH THE IGNITION SW ON AND THE INTAKE AIR TEMP. 20
C (68
F)
THW-E2 :0.2-1.0 VOLTS WITH THE IGNITION SW ON AND THE COOLANT TEMP. 80
C (176
F)
STA-E1 :6-14 VOLTS WITH THE ENGINE CRANKING
W-E1 :9-14 VOLTS WITH ENGINE IDLING
IGF-E1 : PULSE GENERATION (ENGINE IDLING)
NSW-E1 :0-3 VOLTS WITH THE IGNITION SW ON AND THE SHIFT LEVER P OR N POSITION
9-14 VOLTS WITH THE IGNITION SW ON AND THE SHIFT LEVER EXCEPT P OR N POSITION
SP1 : PULSE GENERATION
TE1-E1 :9-14 VOLTS WITH THE IGNITION SW ON
A/C-E1 :0-1.5 VOLTS WITH THE IGNITION SW ON AND THE A/C OFF
7.5-14 VOLTS WITH THE IGNITION SW ON AND THE A/C ON
ELS-E1 :9-14 VOLTS WITH THE TAILLIGHT ON, DEFOGGER ON
0-1.5 VOLTS WITH THE TAILLIGHT OFF, DEFOGGER OFF
STP-E1 :7.5-14 VOLTS WITH THE STOP LIGHT SW ON (BRAKE PEDAL DEPRESSED)
0-1.5 VOLTS WITH THE STOP LIGHT SW OFF
ISC1, ISC2, ISC3, ISC4-E1 : PULSE GENERATION (ENGINE IDLING)
#10, #20, #30, #40, #50, #60-E01, E02 : PULSE GENERATION (ENGINE IDLING)
(RESISTANCE OF ENGINE CONTROL MODULE WIRING CONNECTORS)
IDL1-E2 : INFINITY WITH THE THROTTLE VALVE OPEN
0-2.3 KW WITH THE THROTTLE VALVE FULLY CLOSED
VTA1-E2 :3.3 KW-10.0 KW WITH THE THROTTLE VALVE FULLY OPEN
200 W -800 W WITH THE THROTTLE VALVE FULLY CLOSED
VCC-E2 :4 KW -9 KW
THA-E2 :2 KW -3 KW WITH THE INTAKE AIR TEMP. 20
C (68
F)
THW-E2 :200 W -400 W WITH THE COOLANT TEMP. 80
C (176
F)
ISC1, ISC2, ISC3, ISC4- +B :10-30 W
#10, #20, #30, #40, #50, #60- +B :13.2-14.2 W
SERVICE HINTS