1997 SUBARU LEGACY engine head

B2M0648A
7) Use engine grounding terminal or engine proper as the
grounding point to the body when measuring voltage and
resistance in the engine compartment.
OBD0040B
8) Use TCM mounting stud bolts at the body head ground-
ing point when measuring voltage and resistance inside the
passenger compartment.
9) Every MFI-related part is a precision part. Do not drop
them.
10) Observe the following cautions when installing a radio
in MFI equipped models.
CAUTION:

The antenna must be kept as far apart as possible
from the control unit.
(The ECM is located under the steering column, inside
of the instrument panel lower trim panel.)

The antenna feeder must be placed as far apart as
possible from the ECM and MFI harness.

Carefully adjust the antenna for correct matching.

When mounting a large power type radio, pay spe-
cial attention to the three items above mentioned.

Incorrect installation of the radio may affect the
operation of the ECM.
11) Before disconnecting the fuel hose, disconnect the fuel
pump connector and crank the engine for more than five
seconds to release pressure in the fuel system. If engine
starts during this operation, run it until it stops.
12) Problems in the electronic-controlled automatic trans-
mission may be caused by failure of the engine, the elec-
tronic control system, the transmission proper, or by a com-
bination of these. These three causes must be distin-
guished clearly when performing diagnostics.
13) Diagnostics should be conducted by rotating with
simple, easy operations and proceeding to complicated,
difficult operations. The most important thing in diagnostics
is to understand the customer’s complaint, and distinguish
between the three causes.
77
2-7ON-BOARD DIAGNOSTICS II SYSTEM
4. Cautions

B: CHECK LIST FOR INTERVIEW
1. CHECK LIST NO. 1
Check the following items when problem has occurred.
NOTE:
Use copies of this page for interviewing customers.
Customer’s name Engine no.
Date of sale Fuel brand
Date of repair Odometer reading km
Vin no.miles
WeatherFine
Cloudy
Rainy
Snowy
Various/Others:
Outdoor temperature F(°C)
Hot
Warm
Cool
Cold
PlaceHighway
Suburbs
Inner city
Uphill
Downhill
Rough road
Others:
Engine temperatureCold
Warming-up
After warming-up
Any temperature
Others:
Engine speed rpm
Vehicle speed MPH
Driving conditionsNot affected
At starting
While idling
At racing
While accelerating
While cruising
While decelerating
While turning (RH/LH)
HeadlightON/OFF Rear defoggerON/OFF
BlowerON/OFF RadioON/OFF
A/C compressorON/OFF CD/CassetteON/OFF
Cooling fanON/OFF Car phoneON/OFF
Front wiperON/OFF CBON/OFF
Rear wiperON/OFF
86
2-7ON-BOARD DIAGNOSTICS II SYSTEM
6. Basic Diagnostic Procedure

B2M1095
4) Turn ignition switch to OFF.
5) Disconnect connector from EGR solenoid valve.
6) Connect 12 V battery’s ground
terminal to one ter-
minal of the EGR solenoid valve. Then connect 12 V bat-
tery’sterminal to the other terminal of it.
CAUTION:
Do not use the 12 V battery installed in the vehicle,
because the electrical system may be damaged.
7) Start the engine.
: Does EGR valve operate at a throttle valve
opening of 5 to 10 degrees with visually
check?
: Possibly EGR valve malfunction may be due to
freezing or clogging by foreign matter. At this point
in time do not replace EGR valve, since it is not
faulty. And after the checking, go to
CONFIR-
MATION OF ACTUAL DRIVING PATTERN.
NOTE:
If malfunction is detected again in the confirmation of actual
driving pattern, EGR valve is faulty. Go to next step 8).
: Go to next step 8).
8) Turn ignition switch to OFF.
: Is there clogging in the gas outlets of intake
manifold or cylinder head, checking by
breathing into the outlets?
: Repair or replace intake manifold or cylinder
head. And go to
CONFIRMATION OF
ACTUAL DRIVING PATTERN.
: Clean EGR valve. And go toCONFIRMATION
OF ACTUAL DRIVING PATTERN.
CAUTION:
Do not use solvent when cleaning EGR valve
assembly, as it can damage diaphragm.
NOTE:

Remove and blow away the exhaust deposits. Make
sure the valve operates smoothly and the valve seat area
is completely cleaned.

Replace EGR valve as required.
235
2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostic Chart with Trouble Code for LHD Vehicles

G6M0205
11) Each connector number shown in the wiring diagram
corresponds to that in the wiring harness. The location of
each connector in the actual vehicle is determined by read-
ing the first character of the connector (for example, a“F”
for F8,“i”for i16, etc.) and the type of wiring harness.
The first character of each connector number refers to the
area or system of the vehicle, as indicated in table below.
Symbol Wiring harness and Cord
F Front wiring harness
B Bulkhead wiring harness
E Engine wiring harness
T Transmission cord
D Door cord LH & RH, Rear gate cord
I Instrument panel wiring harness
RRear wiring harness, Rear defogger cord
Room light cord,
Fuel tank cord,
Sunroof cord,
Trunk lid cord
P Floor wiring harness
7
6-3WIRING DIAGRAM
1. General Description

No. Load
MB-1Fuse holder (Rear power supply & seat
heater)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
MB-8Combination meter
Front fog light switch
Headlight RH
Front fog light relay
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
Room light
Step light
Combination meter
Luggage room light
Trailer connector
Trunk room light
MB-10 A/C relay holder
SBF-6ABS relay box
TCS motor relay
SBF-7 TCS valve relay
ALT-1Combination meter
Daytime running light control module
Diode (TCS)
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2Engine control module
Main fan relay 1
FB-3Sub fan relay 2
Sub fan motor
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control moduleNo. Load
FB-5 ABS relay box
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Front accessory power supply
FB-13Mirror heater
Rear power supply relay
Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15ABS/TCS control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
TCS off switch
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

No. Load
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-6 Headlight LH
MB-7Diode (Lighting)
Lighting switch
MB-8Combination meter
Headlight RH
MB-9Combination meter
Door lock timer
Luggage room light
Radio
Room light
MB-10 A/C relay holder
ALT-1 Combination meter
IG A/C relay holder
STCruise control module
Engine control module
Inhibitor switch
FB-2Engine control module
Main fan relay 1
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control module
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13 Remote control rearview mirror switch
FB-14AT shift lock control module
Combination switch
Front washer motor
Front wiper motor
Rear washer motor
Rear wiper motor
Rear wiper relayNo. Load
FB-15 Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Inhibitor switch
FB-19 Hazard switch
FB-20Combination meter
Mode control panel
FB-22Blower motor relay
Check connector
FRESH/RECIRC actuator
Mode actuator
Power window relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
FB-34License plate light LH
License plate light RH
Rear combination light LH
Rear combination light RH
Rear finisher light LH
Rear finisher light RH
FB-35Cruise control main switch
Cruise control module
FB-38 Main fan relay 1
24
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
11 0
6-3WIRING DIAGRAM
7. Electrical Unit Location

1. ENGINE ROOM
B2M0018D
1FWD switch (AT)

2A/C pressure switch

3Oil pressure switch

4M/B

5Headlight relay LH

6Headlight relay RH
7A/C compressor relay

8A/C main fan relay 2

9A/C sub fan relay 2

10A/C main fan relay 1

11A/C fuse
111
6-3WIRING DIAGRAM
7. Electrical Unit Location