1997 SUBARU LEGACY torque

G4M0329
D: ASSEMBLY
1. BRAKE AND CLUTCH PEDAL
1) Attach stop light switch, etc. to pedal bracket tempo-
rarily.
2) Clean inside of bores of clutch pedal and brake pedal,
apply grease, and set bushings into bores.
3) Align bores of pedal bracket, clutch pedal and brake
pedal, attach brake pedal return spring and clutch pedal
effort reducing spring (vehicle with hill holder), and then
install pedal bolt.
Tightening torque:
T2: 29±7 N⋅m (3.0±0.7 kg-m, 21.7±5.1 ft-lb)
NOTE:
Clean up inside of bushings and apply grease before
installing spacer.
4) Set brake pedal position by adjusting position of stop
light switch.
Pedal position: L
125.9 mm (4.96 in)
Tightening torque:
T1: 8±2 N⋅m (0.8±0.2 kg-m, 5.8±1.4 ft-lb)
2. ACCELERATOR PEDAL
Clean and apply grease to spacer and inside bore of accel-
erator pedal. Install accelerator pedal onto pedal bracket.
14
4-5SERVICE PROCEDURE
1. Pedal

B4M1190A
F: ADJUSTMENT
1. CLUTCH PEDAL (2500 cc MODEL)
1) Turn cruise control clutch switch lock nuts until clutch
pedal full stroke length is within specifications.
CAUTION:
Do not attempt to turn clutch switch to adjust clutch
pedal full stroke length.
NOTE:
If lock nuts cannot adjust clutch pedal full stroke length to
specifications, turn master cylinder push rod to adjust it.
Specified clutch pedal full stroke: A
145—150 mm (5.71—5.91 in)
Tightening torque (Clutch switch lock nut):
8±2 N⋅m (0.8±0.2 kg-m, 5.8±1.4 ft-lb)
B4M1189A
2) Turn master cylinder push rod so that clevis pin moves
to the left and then to the right. Clevis pin must move with-
out resistance while it is rattling.
Tightening torque (Push rod lock nut):
8±2 N⋅m (0.8±0.2 kg-m, 5.8±1.4 ft-lb)
3) Depress and release clutch pedal 2 to 3 times to ensure
that clutch pedal and release fork operate smoothly. If
clutch pedal and release fork do not operate smoothly,
bleed air from clutch hydraulic system. [W202].>
4) Measure clutch pedal full stroke length again to ensure
that it is within specifications. If it is not, repeat adjustment
procedures again from the beginning.
Specified clutch pedal full stroke:
145—150 mm (5.71—5.91 in)
16
4-5SERVICE PROCEDURE
1. Pedal

1. Heater System
B4M0368A
1Intake unit

2Grommet

3Hose (Inlet)

4Hose (Outlet)

5Heater duct

6Clamp

7Grommet

8Heater unit
9Rear heater duct

10Resistor
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96 (0.750±0.200, 5.421±1.446)
3
4-6COMPONENT PARTS
1. Heater System

2. Heater Unit
G4M0551
1Vent lever

2Side link

3DEF. lever

4Heater case upper

5Heater grommet

6Heater core

7Mix door

8Heater case lower
9Mix rod

10Mix link

11Mix lever

12Foot duct (RH)

13Foot duct (CTR)

14Foot duct (LH)

15Foot lever lower

16Foot door
17Vent door

18DEF. door

19Foot lever upper
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
4
4-6COMPONENT PARTS
2. Heater Unit

3. Intake Unit
G4M0920
1Intake unit case upper

2Lever (A)

3Link

4Door (A)

5Bell mouth-intake

6Intake unit case lower
7Blower motor ASSY

8Hose

9Actuator rod

10Actuator motor

11Actuator bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
5
4-6COMPONENT PARTS
3. Intake Unit

1. Air Conditioning System
1. LHD MODEL
B4M0757A

1Receiver drier bracket


2Pipe (Receiver drier—Evaporator module)


3Receiver drier


4Evaporator unit


5Hose (Low-pressure)


6A/C relay


7Fuse


8Hose (High-pressure)


9Compressor


10Condenser


11Pipe (Condenser—Receiver drier)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T3: 15±5 (1.5±0.5, 10.8±3.6)
T3: 15±3 (1.5±0.3, 10.8±2.2)
T4: 25±5 (2.5±0.5, 18.1±3.6)
3
4-7COMPONENT PARTS
1. Air Conditioning System

2. RHD MODEL
B4M0683A

1Receiver drier


2Pipe (Receiver drier—Evaporator module)


3Evaporator unit


4Hose (Low-pressure)


5A/C relay


6Fuse


7Hose (High-pressure)


8Compressor


9Condenser


10Pipe (Condenser—Receiver drier)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 15±3 (1.5±0.3, 10.8±2.2)
T3: 15±5 (1.5±0.5, 10.8±3.6)
T4: 25±5 (2.5±0.5, 18.1±3.6)
4
4-7COMPONENT PARTS
1. Air Conditioning System

2. Evaporator Unit
1. LHD MODEL
B4M0086A

1Thermo control amplifier


2Case upper


3Cooling unit


4Pipe


5Seat


6Expansion valve


7Drain hose


8Case lower


9Resistor


10Resistor bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 10±3 (1.0±0.3, 7.2±2.2)
T3: 15±5 (1.5±0.5, 10.8±3.6)
T4: 20±5 (2.0±0.5, 14.5±3.6)
5
4-7COMPONENT PARTS
2. Evaporator Unit