1997 SSANGYONG KORANDO torque

SSANGYONG MY2002
6A-8 POWER STEERING SYSTEM
KAA6A080
6. Remove the return line support clip from the front
frame.
Installation Notice
Tightening Torque 9 Nm (80 lb-in)
After installing the power steering fluid reservoir,
bleed the power steering system. Refer to
“Bleeding the Power Steering System” in this
section.
7. Installation should follow the removal procedure
in the reverse order.

POWER STEERING PUMP 6B-5
SSANGYONG MY2002
KAA6B050
5. Remove the power steering pump assembly
mounting bolts.
Installation Notice
KAA6B040
3. Siphon the power steering fluid from the fluid reser-
voir.
4. Disconnect the pressure line pipe from the outlet
connectionon the power steering pump and return
hose from the inlet connection on the power
steering fluid reservoir.
Installation Notice
Tightening Torque 44 Nm (33 lb-ft)
KAA6B010
POWER STEERING PUMP
ASSEMBLY
Removal and Installation Procedure
1. Remove the battery. Refer to Section 1E, Engine
Electrical.
2. Use a wrench to turn the tensioner bolt clockwise,
compressing the tensioner, and releasing the
tension on the serpentine accessory drive belt.
Loosen the serpentine accessory drive belt.
Tightening Torque 25 Nm (17 lb-ft)
6. Remove the power steering pump assembly.

SSANGYONG MY2002
6B-6 POWER STEERING PUMP
KAA6B060
KAA6B070
3. Remove the power steering fluid reservoir
mounting bolts (1).
Remove Notice:
One power steering fluid reservoir mounting bolt
(2) is located in the fluid reservoir.
Installation Notice
KAA6B080
5. Remove the power steering pump mounting
bracket bolts.
Installation Notice
UNIT REPAIR
PUMP
Tools Required
DW310-021Power Steering Pump Pulley Remover/
Installer
Disassembly and Assembly Procedure
Important: The power steering pump in this vehicle is
not serviceable. Replace, do not repair, a faulty power
steering pump. Refer to “Power Steering Pump
Diagnosis” in this section.
1. Remove the power steering pump assembly. Refer
to “Power Steering Pump Assembly” in this
section.
2. Remove the power steering pump pulley nut, using
the power steering pump pulley remover/installer
DW 310-021.
Tightening Torque 16 Nm (12 lb-ft)15 Nm (11 lb-ft)
18 Nm (13 lb-ft)
Tightening
TorqueBolts (1)
Bolt (2)
4. Remover the power steering fluid reservoir
upward.
6. Installation should follow the removal procedure
in the reverse order.

SSANGYONG MY2002
6C-8 POWER STEERING GEAR
KAA6C040
KAA6C030
ON-VEHICLE SERVICE
RACK AND PINION ASSEMBLY
Tools Required
661 589 13 33 00 Ball Joint Remover
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the wheels. Refer to Section 2E, Tires
and Wheels.
3. Remove the intermediate shaft. Refer to
“Intermediate shaft” in this section.
4. Disconnect the return line pipe from the power
steering gear outlet. Place a drain pan under the
steering gear to catch the power steering fluid.
Installation Notice
REPAIR INSTRUCTIONS
Tightening Torque 17 Nm (13 lb-ft)
5. Disconnect the pressure line pipe from the power
steering gear inlet.
Installation Notice
Tightening Torque 17 Nm (13 lb-ft)

POWER STEERING GEAR 6C-9
SSANGYONG MY2002
KAA6C140
KAA6C050
KAA6C050
6. Remove the outer tie rod nuts and disconnect the
tie rod ends from the knuckle using the ball joint
remover 661 589 13 33 00.
Installation Notice
7. Remove the rack and pinion assembly mounting
bolts and remove therackand pinion assembly.
Installation Notice
Tightening Torque 40 Nm (30 lb-ft)
After installing the rack and pinion assembly,
bleed the power steering system. Refer to
Section 6A, Power Steering System.
OUTER TIE ROD
Tools Required
661589 13 33 00 BallJointRemover
Removal and Installation Procedure
1. Remove the wheel. Refer to Section 2E, Tires and
wheels.
2. Mark the threads on the inner tie rod to aid in
repositioning the adjusting nut.
3. Remove the outer tie rod nut and disconnect the
outer tie rod from the knuckle using the ball joint
remover 661 589 13 33 00.
Installation Notice
Tightening Torque 78 Nm (58 lb-ft)
Tightening Torque 40 Nm (30 lb-ft)

POWER STEERING GEAR 6C-11
SSANGYONG MY2002
KAA6C120
KAA6C130
2. Remove the lower pinch bolt from the universal
joint on the intermediate shaft.
Installation Notice
Tightening Torque 27 Nm (20 lb-ft)
3. Make a mark on the steering column shaft that
lines up with a mark on the intermediate shaft
upper universal joint.
Installation Notice:
When attaching the upper universal joint, the
marks on the intermediate shaft and steering
column shaft should line up
4. Remove the upper pinch bolt from the universal
joint on the intermediate shaft.
Installation Notice
5. Remove the intermediate shaft.
Tightening Torque 27 Nm (20 lb-ft)
HYDRAULIC CYLINDER LINES
Removal and Installation Procedure
1. Siphon the power steering fluid from the power
steering fluid reservoir.
2. Disconnect the power steering gear hydraulic
cylinder pipes from the power steering gear at the
valve end. Replace the O-ring seals as needed.
Installation Notice
Tightening Torque 14 Nm (10 lb-ft)

SSANGYONG MY2002
6C-12 POWER STEERING GEAR
KAA6C140
3. Raise and suitably support the vehicle.
4. Disconnect the power steering gear hydraulic
cylinder pipes from the power steering gear at the
cylinder end.
5. Remove the steering gear hydraulic cylinder pipes
from the vehicle.
Installation Notice
Tightening Torque 61 Nm (44 lb-ft)
When adding power steering fluid or making a
complete change, always use DEXRON. - II pow-
er steering fluid. Failure to use the proper fluid
will cause hose and seal damage and fluid
leaks.
Fill the reservoir with power steering fluid.
Inspect for leaks. If there are leaks, correct the
cause of the leaks and bleed the system. Refer
to “Bleeding the Power Steering System” in this
section.

POWER STEERING GEAR 6C-15
SSANGYONG MY2002
4. Remove the stub shaft and stub shaft housing.
KAA6C220
KAA6C230
KAA6C240
5. Remove the stub shaft from the stub shaft housing
6. Remove the stub shaft seal in the stub shaft.
Installation Notice:
Coat all the seals with power steering fluid to
ensure proper sealing.
RACK BEARING
Disassembly and Assembly Procedure
Tools Required
DW310-040Power Steering Rack Guide Spring Cap
Wrench
1. Remove the rack and pinion steering assembly
from the vehicle. Refer to “Rack and Pinion
Assembly” in this section.
2. Remove the adjuster plug locknut from the
adjuster plug, and remove the adjuster plug from
the housing with the power steering rack guide
spring cap wrench DW310-040.
Installation Notice
Tightening Torque 59 Nm (43 lb-ft)