1997 SSANGYONG KORANDO oil

SSAMGYONG MY2002
3A-18 FRONT AXLE


Disassembly Procedure
1. Remove the drain plug and drain the oil. Reinstall
the drain plug.
Installation Notice
2. Unscrew the axle housing and housing mounting
bracket bolts and remove the bracket and inner
shaft assembly.
3. Remove the bearing fixing snap ring of the inner
shaft and pull out the bearing. Separate the inner
shaft and the mounting bracket.
4. Remove the axle housing cover.
Notice: Clean the cover and housing contact
surfaces.
KAA3A340
KAA3A360
KAA3A350
KAA3A370
Tightening Torque2.8 - 4.2 kgfm

FRONT AXLE 3A-21
SSANGYONG MY2002
5. Install the differential carrier assembly into the axle
housing.
Notice: Be careful not to change the caps. Be
sure to keep the original position of the caps.
6. Measure backlash of the drive pinion and ring
gear.
Tightening Torque of
the Bearing Cap Bolts4.8 - 6.9 kgfm
KAA3A670
KAA3A360
KAA3A440
KAA3A680
7. Install the axle housing cover.
8. Assemble the parts of the front axle shaft and
housing mounting bracket.
Notice: Apply grease to the oil seal rib.
Specified Value 0.165 mm
Tightening Torque3.9 - 4.6 kgfm

SSANGYONG MY2002
3D-2 REAR AXLE
Disc Brake
Drum Brake50 - 65
4 - 8
85 - 105
50 - 65
150 - 180
30 - 45
30 - 45
150 - 180
150 - 180
70 - 80
12 - 23
6 - 8
1 - 19Lb-Ft Axle Shaft Type
Axle Housing Type
Differential
Reduction Ratio
OilType
Gear
Gasoline + M/T
Diesel + M/T
Gasoline + A/T
Diesel + A/T
Capacity
SpecificationSemi-floating
Build up
Conventional Type
Hypoid Gear
3.73
4.27
4.56
4.89
1.9
SAE 80W/90 or API GL-5
GENERAL DESCRIPTION AND OPERATION
SPECIFICATIONS
37 - 48
35 - 71
63 - 77
37 - 48
111 - 133
22 - 23
22 - 23
111 - 133
111 - 133
52 - 59
9 - 17
53 - 71
11 - 14 Flange fixing Bolt
Dust shield Bolt
Caliper Bolt
Fixing NutN
z zz z
zm ApplicationLb-In
-
-
-
-
-
-
-
-
-
-
-
-
-
FASTENER TIGHTENING SPECIFICATIONS
Rod Bolt
Shock absorber Bolt
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
Propeller shaft fixing bolt
LCRV Mounting Bolt
Air Breather Hose Bolt
Brake oil pipe (M10)

REAR AXLE 3D-3
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURES
Lack of Oil
Low Viscosity of Oil
Inferior Oil
Excessive Backlash of Ring Gears
Worn or Damaged Tooth of Ring and Pinion Gear
Worn or Damaged Tooth of Drive Pinion Gear
Wear of Side Bearing and Side Gear Spline
Bending of Axle Housing
Distortion of Differential Case
Wear of Pinion Shaft
Incorrect Drive Pinion Preload.
Incorrect Contact of Ring Gear and Pinion
Excessive Oil
Fault Seal of Carrier Contact Surface
Axle Housing Crack
Worn or Damaged Oil Seal
Worn or Damaged Tooth of Pinion or Side Gear
Wear of Pinion Shaft
Excessive Backlash of Pinion Gear and Side Gear
Excessive End-Play of Rear Axle Shaft
Incorrect Contact of Side Gear and Differential Case
Axle Housing Crack
Distortion or Poor Installation of Drive pinion Oil Seal
Damaged of Torn Drive Pinion Oil Seal
Loosened Bearing Collar
Worn or Damaged Universal Joint
Worn or damaged Axle Shaft Bearing
Lock of Oil
Insufficient Backlash of Gears
Excessive Preload of BearingReplenish
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Adjust
Reassembly
Adjust
Correct
Replace
Replace
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replenish
Adjust
Adjust Checks Phenomena
Noise
(During Straight
Driving)
Oil Leakage
Noise (During Turning)
Heating
Action

REAR AXLE 3D-5
SSANGYONG MY2002
CROSS SECTIONAL VIEW
KAA3D020
1 Rear Axle Shaft Assembly
2 Bracket Assembly
3 Hub Oil Seal
4 Bolt
5 Axle Shaft Tube6 Coil Spring Seat (Lower)
7 Caliper Assembly
8 Input Shaft/Flange
9 Rod Mounting Bracket
10 Wheel Speed Sensor

REAR AXLE 3D-7
SSANGYONG MY2002
With drum brake
KAA3D040
1 Brake Drum
2 Plug
3 Rear Axle Shaft
4 Wheel Bolt
5 Nut
6 Washer
7 Retainer Plate
8 Oil Seal9 Bearing
10 Snap Ring
11 Snap Ring
12 Oil Seal
13 Brake Shoe & Back Plate Assembly
14 Bolt
15 Rear Axle Housing

SSANGYONG MY2002
3D-8 REAR AXLE
ON-VEHICLE SERVICE
AXLE SHAFT ASSEMBLY
(WITH DISC BRAKE)
Removal
1. Remove the tire.
KAA3D050
KAA3D070
KAA3D060
2. Release the parking brake.
3. Remove the fixing pin of parking brake.
4. After detaching the parking brake lever, detach
the cable.
5. Remove the two fixing bolt of brake caliper.
Notice: Be careful not to damage the brake oil
hose.
6. Remove the brake caliper assembly.
Notice: If replacing the brake pad only, remove the
upper fixing bolt of caliper pad and lower it.
MAINTENANCE AND REPAIR

REAR AXLE 3D-13
SSANGYONG MY2002
REAR AXLE HOUSING
Removal
1. Remove the tire.
2. Remove the connecting rod of LCRV assembly &
fixing nut of axle housing bracket.
KAA3D240
KAA3A250
KAA3D260
KAA3D270
3. Disconnect the brake oil hose & oil line (pipe)
Brake pipe nut.
Brake pipe mounting clip
3-way connector
Brake pipe assembly
4. Detach the air breather.
5. Remove the propeller shaft from rear axle input
shaft.
Notice: Do alignment marks before removing.