1997 SSANGYONG KORANDO oil

SECTION 2D
REAR SUSPENSION
TABLE OF CONTENTS
Components Locator............................................2D-2
Diagnostic Information and Procedures...............2D-3
Excessive Friction Check.....................................2D-3
Repair Instructions................................................2D-4
On-Vehicle Service.................................................2D-4
Rear Stabilizer.....................................................2D-4
Rear Stabilizer Link..............................................2D-4
Rear Shock Absorber ...........................................2D-5Lower Trailing Link................................................2D-5
Upper Trailing Link................................................2D-6
Rear Coil Spring...................................................2D-6
Lateral Rod..........................................................2D-7
Specifications.......................................................2D-8
Fastener Tightening Specifications.......................2D-8
Special Tools and Equipment...............................2D-9
Special Tools Table...............................................2D-9

SSANGYONG MY2002
2D-2 REAR SUSPENSION
COMPONENT LOCATOR
1 Rear Coil Spring Seat
2 Upper Trailing Link
3 Lateral Rod
4 Rear Shock Absorber5 Lower Trailing Link
6 Rear Stabilizer
7 Rear Stabilizer Link
8 Rear Coil Spring
KAA2D010

SSANGYONG MY2002
2D-6 REAR SUSPENSION
3. Remove the lower trailing link-to-rear axle nut.
Installation Notice
KAA2D080
KAA2D090
KAA2D100
UPPER TRAILING LINK
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the upper trailing link-to-body frame nut.
Installation Notice
3. Remove the upper trailing link-to-rear axle nut.
Installation Notice
KAA2D050
REAR COIL SPRING
Tools Required
661589 12 33 00 RearSpringCompressor
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the rear shock absorber lower mounting
nuts.
Installation Notice
Tightening Torque165 Nm (122 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque 58 Nm (43 lb-ft) 4. Installation should follow the removal procedure in
the reverse order.

REAR SUSPENSION 2D-7
SSANGYONG MY2002
3. Compress the rear coil springs completely using
the rear spring compressor 661 589 12 33 00.
KAA2D110
KAA2D100
KAA2D120
4. Remove the upper trailing link-to-rear axle nuts.
Installation Notice
LATERAL ROD
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lateral rod-to-body frame nut.
Removal Notice:
 Completely press the coil springs.
Installation Notice
KAA2D130
3. Remove the lateral rod-to-rear axle nut.
Installation Notice
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft)
Tightening Torque165 Nm (122 lb-ft) 5. Remove the rear coil spring.
6. Installation should follow the removal procedure in
the reverse order.
4. Installation should follow the removal procedure in
the reverse order.

SSANGYONG MY2002
2E-6 TIRE AND WHEELS
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
WHEEL
Removal Procedure
1. Remove the hub cap.
2. Loosen the wheel nuts.
3. Raise and suitably support the vehicle.
4. Remove the wheel nuts.
Notice: Never use heat to loosen a tight wheel. It
can shorten the life of the wheel, the wheel nuts,
and the wheel bearings. Excessive force, such as
hammering the wheel or tire, can also cause
damage and is not recommended. Slight tapping
of the wheel sidewall with one’s hand or with a
rubber mallet is acceptable.
5. Remove the wheel and tire assembly.
Difficulty in removing the wheels from the vehicle can
be due to foreign material or to a tight fit between the
wheel centerhole and the hub or the rotor. These wheels
can be removed by
1. Retightening the wheel nuts on the affected wheel
and then loosening the wheel nuts by two turns.
2. Lowering the vehicle and rocking it from side to
side as hard as possible, using one or more
person’s body weight to loosen the wheel.
3. Raising the vehicle and removing the wheel.
Caution: Do not allow the penetrating oil to get on
the vertical surfaces between the wheel and the drum
(or rotor) because penetrating oil in this area could
cause the wheel to work loose as the vehicle is
driven, resulting in loss of control and an injury
accident.
Penetrating oil is not effective in removing tight wheels.
If it is used, however, apply it sparingly and only to the
wheel’s centerhole area.
Installation Procedure
Notice: Before installing the wheels, remove any build-
up of corrosion on the wheel mounting surface and the
rotor mounting surface by scraping and brushing them
with a wire brush. Installing the wheels without good
metal-to-metal contact at the mounting surfaces can
cause the wheel nuts to loosen, which can later allow a
wheel to come off while the vehicle is moving. Wheel
bolts must be tightened in sequence and to the proper
torque to avoid bending the wheel or the rotor.
KAA2E050

SSAMGYONG MY2002
3A-2 FRONT AXLE
M/T
A/T
M/T
A/T
M/T
A/T
M/T
A/T
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Drive Shaft Type
Axle Housing Type
Differential Type
Differential GearCV Joint
Build - up
Conventional
Hypoid Gear
4.56
5.38
4.27
4.89
4.55
5.86
3.73
4.89
1.3 L
SEA 80W/90, API GL - 5Description
661LA
662LA
E23
E32 Reduction Ratio
Oil Capacity
Oil Specification
FASTENER TIGHTENING SPECIFICATIONS
Steering Knuckle and Drive Shaft
36.8 - 44.2
18.4 - 25.8
51.6 - 66.3
11.0
-
62.7 - 77.4 Drive Shaft Cover Bolt
Drive Shaft to Front Axle Inner Shaft
Hub Flange Bolt
Hub Nut
Locking Hub Washer Screw
Wheel Speed SensorN
z zz z
zm ApplicationLb-InLb-Ft
50 - 60
25 - 35
70 - 90
15
2 - 4
85 - 105-
-
-
-
17.7 - 35.4
-

SSAMGYONG MY2002
3A-4 FRONT AXLE
AUTO-LOCKING HUB
1 Cap
2 Filter
3 Vacuum Diaphragm
4 Diaphragm Retainer
5 Piston
6 Bolt (M10)
7 Lock Washer
8 O-ring
9 Retaining Ring
10 Clutch Ring11 Body
12 Return Spring
13 Bearing
14 O-ring
15 Retaining Ring
16 Inner Drive Gear
17 Oil Seal
18 Oil Seal Race
19 Axle Retaining Ring
KAA3A020

FRONT AXLE 3A-17
SSANGYONG MY2002
1 Front Axle Housing Mounting Bracket
2 Inner Shaft (Left)
3 Bolt............................ 55 - 65 Nm (41 - 48 lb-ft)
4 Oil Seal................................................................
........Replace, Apply Grease to the Sealing Rib
5 Snap Ring
6 Bearing
7 Snap Ring
8 Oil Drain Plug............ 28 - 41 Nm (21 - 30 lb-ft)
9 Front Axle Housing
10 Breather Nipple
11 Inner Shaft (Right)
12 Pinion Lock Nut .. 240 - 310 Nm (177 - 229 lb-ft)
13 Washer
14 Companion Flange
15 Oil Seal................................................................
........Replace, Apply Grease to the Sealing Rib
16 Bearing
17 Shim
18 Bearing Baffle
19 Shim20 Bearing
21 Oil Slinger
22 Drive Pinion
23 Oil Filler Plug............ 28 - 41 Nm (21 - 30 lb-ft)
24 Bolt............................ 39 - 46 Nm (29 - 34 lb-ft)
25 Axle Housing Cover.............................................
.....Apply Liquid Gasket to the Contact Surface
26 Ring Gear
27 Bearing
28 Shim
29 Shaft Lock Pin
30 Differential Case
31 Bolt............................ 75 - 90 Nm (55 - 66 lb-ft)
32 Bolt............................ 48 - 69 Nm (35 - 51 lb-ft)
33 Washer
34 Bearing Cap
35 Thrust Washer
36 Side Gear
37 Differential Shaft
38 Differential Pinion
39 Thrust Washer