1997 SSANGYONG KORANDO engine oil

1F1 -- 22 M162 ENGINE CONTROLS
D AEW OO M Y_2000
CRANKSHAFT POSITION (CKP) SENSOR
YAA1F250
This Electronic Ignition (EI) system uses inductive or pickup type magnetic Crankshaft Position (CKP) sensor. The
CKP sensor is located in the opposite side of the crankshaft pulley and triggers the pick-up wheel teeth which is
equipped 60 -- 2 teeth with a gap of 2 teeth at 360 degree spacing. This sensor protrudes through its mount to within 1.1
±0.14 mm.
The output of the sensor is a sinusoidal signal. Each tooth of the pick-up 60 -- 2 wheel generates a positive half wave.
The Engine Control Module (ECM) uses this sensor signal to generate timed ignition and injection pulses that it sends
to the ignition coils and to the fuel injectors.

1F1 -- 30 M162 ENGINE CONTROLS
D AEW OO M Y_2000
CAMSHAFT ACTUATOR
YAA1F300
When the engine is running, the camshaft actuator rotates the intake camshaft hydraulically and mechanically relative
to the camshaft sprocket by 32°crank angle to the “advanced” position and back to the “retard” position.
The camshaft actuator is actuated electro-mechanically by the Engine Control Module (ECM). The positioning time of
apporx. 1 second is dependent on the engine oil pressure at the camshaft actuator and on the oil viscosity and oil
temperature, respectively.
The camshaft indicator on the camshaft sprocket provides the camshaft rotational speed to the position sensor as an
input parameter for the engine ignition control unit.
Operation Condition of Camshaft Actuator
Engine RPMCamshaft PositionEffect
Engine stopRetard--
0 ~ 1,500 rpmRetard
Idle speed is improved
Blow-by gas is decreased
Valve overlap is decreased
1,500 ~ 4,300 rpmAdvanced
Torque is increased
Fuel loss is decreased
NOx is decreased
Above 4,300 rpmRetardEngine overrun is prohibited

M162 ENGINE CONTROLS 1F1 -- 49
D AEW OO M Y_2000
Notice:Prepare the beaker for taking the fuel.
4. Connect the shop made cable to the injector with a firing order.
5. Connect the other end of shop made cable to the positive battery cable and negative battery cable.
6. Turn the ignition switch ON.
7. Check the injector for normal spray pattern as shown in the figure. Check injector for leaks or later drop
Injector Resistance Inspection
1. Turn the ignition switch OFF.
2. Remove the fuel injector connectors.
3. Measure the fuel injector coil resistance using a multimeter.
Specified Value
14 ~ 17Ω
Notice:Replace the fuel injector if the measured value is out of the specified values. Check the connector and wire
connection between the ECM and the injector if the measured values are normal.
Injector Pulse Width Inspection
1. Turn the ignition switch OFF.
2. Install the scan tool.
3. Turn the ignition switch ON.
4. Monitor the “INJECTION TIME” with a scan tool.
Cranking
8.0 ms
Engine Idle3~5ms
Wide Open Throttle (WOT)14 ms

1F1 -- 72 M162 ENGINE CONTROLS
D AEW OO M Y_2000
COOLING FAN
KAB1F290
Failure
CodeDescriptionTrouble AreaMaintenance Hint
44Cooling fan (HI) relay
short circuit to powerCooling fan short circuit to
powerDInspection the Engine Control Module
(ECM) pin 35 about short circuit or
openwithbadcontact
45
Cooling fan (HI) relay
short circuit to ground or
openCooling fan short circuit to
ground or open
openwithbadcontact
DInspection the power source
DInspection the cooling fan
DInspection the ECM
Circuit Description
Ignition voltage is supplied directly to the cooling fan relay coil. The ECM controls the relay by grounding the control
circuit. When the ECM is commanding a command ON, the voltage of the control circuit should be low (near 0 volt).
When the ECM is commanding the control circuit should be high (near battery voltage). If the fault detection circuit
senses a voltage other than what is expected, the fault line status will change causing the fault code to set.

1F1 -- 86 M162 ENGINE CONTROLS
D AEW OO M Y_2000
ENGINE CONTROL MODULE
YAA1F830
The Engine Control Module (ECM), located inside the right side kick panel, is the control center of the fuel injection
system. It constantly looks at the information from various sensors and controls the systems that affect the vehicle’s
performance. Engine rpm and air mass are used to measure the air intake quantity resulting in fuel injection metering.
The ECM also performs the diagnostic functions of the system. It can recognize operational problems, store failure
code(s) which identify the problem areas to aid the technician in making repairs.
There are no serviceable parts in the ECM. The calibrations are stored in the ECM in the Programmable Read Only
Memory (PROM).
The ECM supplies either 5 or 12 volts to power the sensors or switches. This is done through resistance in the ECM
which are so high in value that a test light will not come ON when connected to the circuit. In some cases, even an
ordinary shop voltmeter will not give and accurate reading because its resistance is too low. You must use a digital
voltmeter with a 10 Mohm input impedance to get accurate voltage readings. The ECM controls output circuits such as
the ignition coils, the fuel injectors, the fuel pump relay, the intake manifold resonance flap, the camshaft actuator, the
canister purge valve, etc., by controlling the ground circuit.

1F1 -- 98 M162 ENGINE CONTROLS
D AEW OO M Y_2000
YAA1F180
14. Turn the roll over valves counterclockwise at an
angle of 90 degrees.
15. Turn the lock ring counterclockwise.
16. Remove and discard the gasket.
17. Installation should follow the removal procedure in
the reverse order.
KAA1F430
FUEL PRESSURE REGULATOR
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the fuel pressure test connector.
Installation Notice
Tightening Torque
25 NSm (18 Ib-ft)
KAA1F440
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
3. Relieve the fuel pressure in fuel supply system by
pressing the service valve.
KAA1F130
4. Disconnect the vacuum hose.
5. Disconnect the circlip and remove the fuel pressure
regulator.
6. Apply the oil to O-ring lightly and then replace it.
7. Perform a leak test of the fuel pressure regulator
with the engine off and the ignition on.
8. Installation should follow the removal procedure in
the reverse order.

1F1 -- 100 M162 ENGINE CONTROLS
D AEW OO M Y_2000
KAA1F090
Notice:Before removal, the fuel rail assembly may be
cleaned with a spray-type cleaner, following package in-
structions. Do not immerse the fuel rails in liquid clean-
ing solvent. Use care in removing the fuel rail assembly
to prevent damage to the electrical connectors and in-
jector spray tips. Prevent dirt and other contaminants
from entering open lines and passages. Fittings should
be capped and holes plugged during service.
Important:If an injector becomes separated from the
rail and remains in the cylinder head, replace the injector
O-ring seals and the retaining clip.
12. Remove the injectors and the fuel rail carefully.
13. Remove the fuel injector retainer clips.
14. Remove the fuel injectors by pulling them down and
out.
15. Discard the fuel injector O-rings.
16. Lubricate the new fuel injector O-rings with engine
oil. Install the new O-rings on the fuel injectors.
17. Perform a leak check of the fuel rail and fuel injec-
tors.
18. Installation should follow the removal procedure in
the reverse order.
YAA1F150
ENGINE COOLANT TEMPERATURE
SENSOR
Removal and Installation Procedure
1. Relieve the coolant system pressure.
2. Disconnect the negative battery cable.
3. Disconnect the engine coolant temperature sensor
connector.
Notice:Take care when handling the engine coolant
temperature sensor. Damage to the sensor will affect
the proper operation of the fuel injection system.
4. Remove the engine coolant temperature sensor
from the pump hosing.
Installation Notice
Tightening Torque
30 NSm (22 Ib-ft)
5. Installation should follow the removal procedure in
the reverse order.

D AEW OO M Y_2000
SECTION 1
ENGINE
SECTION 1A2 (M161 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications 1A2 -- 2............................
Engine Specifications 1A2-- 2.....................
Component Locator 1A2 -- 3.......................
Front View 1A2 -- 3...............................
Side View 1A2-- 4...............................
Performance Curve 1A2-- 5........................
E23 Engine 1A2-- 5..............................
E20 Engine 1A2-- 6..............................
Diagnosis 1A2 -- 7.................................Oil Leak Diagnosis 1A2-- 7........................
Engine Cranking At The
FrontofCrankshaft 1A2--8.....................
Compression Pressure Test 1A2-- 9...............
Cylinder Pressure Leakage Test 1A2-- 11...........
General Information 1A2 -- 13......................
Cleanliness and Care 1A2 -- 13....................
On-- Engine Service 1A2-- 13......................