1997 HONDA CIVIC Workshop Manual

Page 1065 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Reassembly
NOTE:
. Clean the disassembled parts with solvent, and dry them with compressed air. Do not dip the rubber parts in solvent.
. Alwavs replace the non reuseable parts with new ones before as

Page 1066 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Steering Gearbox
Reassembly (contdl
LApply a thin coat of grease to the inside surface of
the rack end bushing.
Grease quantity: 1 - 3 S 10.04-0.1 ozl
CAUTION: Do not till the slots with greas€; th

Page 1067 of 2189

HONDA CIVIC 1997 6.G Workshop Manual It
12.
13.
lnstall the new lock washer in the groove in the
steering rack.
Installthe steering rack end into the rack
LOCK WASHER RACK END 54 N m ts.s kgfm, 40 lbtft)
Replace.
TAB
(l*v
14.
15.
RACK E

Page 1068 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Steering Gearbox
Reassembly (contd)
21.
19.
20.
Install the boot band so that the locking tabs of the
band (stake points) are in the range shown below.
{Tabs should face up and slightly forwaro.,
Be

Page 1069 of 2189

HONDA CIVIC 1997 6.G Workshop Manual )
lnstallation
Slide the rack all the way to the righl
Install the pinion shaft grommet, and insert the pin
ion shaft up through the bulkhead.
NOTE| Align the notch in the pinion shaft grommet
with th

Page 1070 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Steering Gearbox
Installation (contdl
Center the cable reel by first rotating it clockwise
until it stops. Then rotate it counterclockwise(approximately two turns) until the arrow mark on
the label p

Page 1071 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Component Locations
I
lndex
Power Steering:
NOTE:
. li an intact airbag assembly has been removed trom a scrapped vehicle or has been found defective or damaged dur-
ing transit. storage or service, i

Page 1072 of 2189

HONDA CIVIC 1997 6.G Workshop Manual System Description
Fluid Flow Diagram
The system is a compact rotary-valve-type power steering, connected to the steering gearbox. The fluid pressure is pro-
vided by a vane-type pump which is driven