1997 HONDA CIVIC Workshop Manual

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Page 641 of 2189

HONDA CIVIC 1997 6.G Workshop Manual UO 11. Measure the clearance between the select arm and the change Piece. Standard: 0.05 - O25 mm 10002 - 0010 in) Servica Limii: 0.5 mm {0.02 in) lf the clearance is more than the service limit, m

Page 642 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Change Holder Assembly Disassembly/Reassembly I Pio to """sembring, crean aI the pans in sorvent, dry them and appry lubricant to any contact surfaces. l0 mm SH|M I ,o mm wAsHEF t/ @@d. r]7| 3 x 1

Page 643 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Mainshaft, Countershaft, Shift Fork Removal 1.Remove the mainshaft and the countershaft assem- blies with the shift forks from the clutch housing. NOTE: Tape the mainshaft spline before removing the m

Page 644 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Shift Rod Removal 1. Remove the shift rod boots. 2. Remove the change piece attaching bolt and thespring washer. 3, Bemove the set screw. then remove the spring andthe steel ball. 4, Remove the shift

Page 645 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Shift Fork AssemblY lndex -A erior ro reassemblinq. clean all the parts in solvent, dry them and apply lubricant to any contact pans I mm PIN PUNCH sTH/REVERSESI{IFT FORK 3RD/4TH SHIFT FORK

Page 646 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Shift Fork Assembly Clearance Inspection NOTE: The synchro sleeve and the synchro hub shouldbe replaced as a set. 1. Measure the clearance between each shift fork andits matching synchro sleeve. Stand

Page 647 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Mainshaft AssemblY lndex Note the follow . The 3rd/4th and the 5th synchro hubs are installed with a press . Install the angular ballbearing with the thin-edged cuter race facing the stop rrng Priort

Page 648 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Mainshaft Assembly Clearance Inspection NOTE: lf replacement is required, always reDlace thesynchro sleeve and the synchro hub as a set. 1. Measure the clearance between 2nd and 3rd oears, Standard: 0
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