1997 HONDA CIVIC Workshop Manual

Page 657 of 2189

HONDA CIVIC 1997 6.G Workshop Manual t
Inspection
1. Inspect the gear surfaces and the bearing surfaces
for wear and damage, then measure the counter-
shaft at points A, B, and C. lf any parts of the coun-
tershaft are less than the serv

Page 658 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Gountershaft Assembly
Reassembly
CAUTION:
. Pross 4th and sth gears on the countershaft without
lubrication.
. When installing ilth and sth geafs, support the shaft
on steel blocks, and install the ge

Page 659 of 2189

HONDA CIVIC 1997 6.G Workshop Manual 9. Support the countershaft on a steel block, and
install 4th gear using the special tools and a press.
as 5nown.
ATTACHMENT,35 mm LD.07746 - 0030400
Support the countershaft on a steel block, and
ins

Page 660 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Synchro Sleeve, Synchro Hub
Inspection
1,Inspect gear teeth on all synchro hubs and synchro
sleeves for rounded off corners. which indicates
Install each synchro hub in its mating synchro
sleeve and c

Page 661 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Synchro Ring, Gear
Inspection
1. Inspect the synchro ring and gear.
A: Inspect the inside of the synchro ring for wear
B: Inspect the synchro sleeve teeth and matching
teeth on the synchro ring for

Page 662 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Differential
Index
FINAL DRIVEN GEARInspect tor wear and damage.
80 mm SHIMSelection, page13,84
101 N.m {10.3 kgtm,74.5 lbf.ft)Left-hand threadsBALL BEAFINGInspect foa wear and ooeration.
13-82
Backl

Page 663 of 2189

HONDA CIVIC 1997 6.G Workshop Manual rla
Final Driven Gear Replacement
1. Remove the bolts in a crisscross pattern in several
steps, and remove the final driven gear from the dif-
ferential carrier.
NOTE: The final driven gear bolts hav

Page 664 of 2189

HONDA CIVIC 1997 6.G Workshop Manual Differential
Thrust Shim Adjustment
1. Install the differential assembly, making sure it bot
toms in the clutch housing, using the special tool as
shown.
ORIVER, 40 mm LO.o7746-0030100
lnstall the 80