Page 265 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 266
*
[MC36430(ALL)08/95]
q
Do not smoke when refueling. Fuels are
extremely flammable.
*
[MC36435(ALL)08/95]
q
Do not siphon any fuel by mouth.
*
[MC36440(ALL)02/96]
RWARNING
Gasoline or gasoline ble FORD AEROSTAR 1997 1.G Owners Manual 266
*
[MC36430(ALL)08/95]
q
Do not smoke when refueling. Fuels are
extremely flammable.
*
[MC36435(ALL)08/95]
q
Do not siphon any fuel by mouth.
*
[MC36440(ALL)02/96]
RWARNING
Gasoline or gasoline ble](/manual-img/11/4752/w960_4752-264.png)
266
*
[MC36430(ALL)08/95]
q
Do not smoke when refueling. Fuels are
extremely flammable.
*
[MC36435(ALL)08/95]
q
Do not siphon any fuel by mouth.
*
[MC36440(ALL)02/96]
RWARNING
Gasoline or gasoline blended with
methanol can cause blindness and
possible death when swallowed. If any
fuel is swallowed, call a physician or
poison control center immediately.
*
[MC36450(ALL)08/95]
q
Avoid breathing vapors while refueling.
*
[MC36500(ALL)08/95]
q
If fuel is splashed on the skin, wash with
soap and water.
*
[MC36510(ALL)08/95]
q
If fuel is splashed in the eyes, remove contact
lenses (if worn), flush with water for 15
minutes, and seek medical attention.
*
[MC36520(ALL)01/96]
Gasoline and gasoline blends may contain small
amounts of carcinogens, such as benzene.
Long-term exposure to unleaded gasoline vapors
has caused cancer in laboratory animals.
*
[MC36530(ALL)01/96]
If you are taking the medication ªAntabuseº or
other forms of disulfiram for the treatment of
alcoholism, vapor or skin contact with a
gasoline-methanol blend may cause the same
kind of adverse reaction as drinking an alcoholic
beverage. In sensitive individuals, serious
personal injury or sickness could result. Consult
a physician promptly if you experience an
adverse reaction.
*
[MC36600(ALL)02/96]
Filling the fuel tank
*
[MC36700(ALL)01/96]
RWARNING
Do not overfill the fuel tank. The pressure
in an overfilled tank may cause leakage
and lead to fuel spray and fire.
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![FORD AEROSTAR 1997 1.G Owners Manual 267
*
[MC36800(ALL)01/96]
To fill the fuel tank properly:
*
[MC36900(ALL)01/96]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[MC3700 FORD AEROSTAR 1997 1.G Owners Manual 267
*
[MC36800(ALL)01/96]
To fill the fuel tank properly:
*
[MC36900(ALL)01/96]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[MC3700](/manual-img/11/4752/w960_4752-265.png)
267
*
[MC36800(ALL)01/96]
To fill the fuel tank properly:
*
[MC36900(ALL)01/96]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[MC37000(ALL)01/96]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
*
[MC37010(ALL)01/96]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
*
[MC37020(ALL)01/96]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
[MC37030(ALL)05/96]
4. Replace the fuel cap completely when you
are finished. Turn it clockwise until it is fully
tight. It will click when it is fully tightened.
*
[MC37040(ALL)01/96]
You may occasionally hear and/or feel a slight
thump occurring one or two seconds after a
gentle stop. This is normal and generally occurs
with the fuel tank 3/4 full. It is caused by the
wave action of the fuel within the tank.
%*
[MC37050(ALL)01/96]
Running Out of Fuel
*
[MC37060(ALL)01/96]
If your vehicle runs out of fuel, try to stop on
level ground away from traffic. Add at least two
gallons (8 liters) of fuel to start your vehicle
again. If your vehicle is not on level ground,
you may need as much as five gallons (20 liters)
of fuel to start it.
*
[MC37070(ALL)08/95]
NOTE: Avoid running out of fuel because this
situation may have an adverse effect on
modern powertrain components.
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![FORD AEROSTAR 1997 1.G Owners Manual 268
*
[MC37080(ALL)01/96]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[MC37200(ALL)03/96]
Fuel Economy
*
[MC37250(ALL)01/9 FORD AEROSTAR 1997 1.G Owners Manual 268
*
[MC37080(ALL)01/96]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[MC37200(ALL)03/96]
Fuel Economy
*
[MC37250(ALL)01/9](/manual-img/11/4752/w960_4752-266.png)
268
*
[MC37080(ALL)01/96]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[MC37200(ALL)03/96]
Fuel Economy
*
[MC37250(ALL)01/96]
Fuel economy is an estimate of the efficiency of
your vehicle and can be calculated as Miles Per
Gallon (MPG) or Liters Per 100 Kilometers
(L/100K). Do not calculate the fuel economy
during your vehicle's break-in period. This
would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[MC37260(ALL)01/96]
To calculate fuel economy:
*
[MC37270(ALL)01/96]
1. Fill the tank completely and record the
initial odometer reading.
*
[MC37280(ALL)01/96]
2. Every time you buy fuel record the
amount (in gallons or liters) purchased.
*
[MC37290(ALL)01/96]
3. After at least three to five tankfuls, fill the
fuel tank and record the final odometer
reading.
*
[MC37300(ALL)01/96]
4. Use these equations to calculate your fuel
economy:
*
[MC37320(ALL)01/96]
q
English: MPG = (total miles driven)v
(gallons used)
[MC37340(ALL)01/96]
q
Metric: L/100k = (100 x liters used)v(total
kilometers driven)
%*
[MC37500(ALL)01/96]
Comparisons With Environmental
Protection Agency (EPA) and Transport
Canada (TC) Fuel Economy Estimates
[MC37510(ALL)04/96]
EPA and TC fuel economy figures are obtained
from laboratory tests under simulated road
conditions and thus are estimates which may not
reflect the actual conditions you experience or
your personal style of driving. The EPA or TC
fuel economy estimate is not a guarantee that
you will achieve the fuel economy shown.
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![FORD AEROSTAR 1997 1.G Owners Manual 269
*
[MC37520(ALL)01/96]
The following decrease fuel economy:
*
[MC37530(ALL)01/96]
q
Lack of regular, scheduled maintenance
*
[MC37540(ALL)01/96]
q
Excessive speed
[MC37550(ALL)04/96]
q
Rapid accele FORD AEROSTAR 1997 1.G Owners Manual 269
*
[MC37520(ALL)01/96]
The following decrease fuel economy:
*
[MC37530(ALL)01/96]
q
Lack of regular, scheduled maintenance
*
[MC37540(ALL)01/96]
q
Excessive speed
[MC37550(ALL)04/96]
q
Rapid accele](/manual-img/11/4752/w960_4752-267.png)
269
*
[MC37520(ALL)01/96]
The following decrease fuel economy:
*
[MC37530(ALL)01/96]
q
Lack of regular, scheduled maintenance
*
[MC37540(ALL)01/96]
q
Excessive speed
[MC37550(ALL)04/96]
q
Rapid acceleration
*
[MC37560(ALL)01/96]
q
Driving with your foot on the brake
*
[MC37570(ALL)01/96]
q
Sudden stops
*
[MC37580(ALL)01/96]
q
Extended engine idling
*
[MC37590(ALL)01/96]
q
Using speed control in hilly terrain
*
[MC37600(ALL)01/96]
q
Extended use of the A/C, defroster, rear
window defroster and other accessories
*
[MC37610(ALL)01/96]
q
Underinflated tires
*
[MC37620(ALL)01/96]
q
Heavy loads
*
[MC37630(ALL)01/96]
q
Aftermarket add-ons such as bike, ski or
luggage racks, bug deflectors, etc.
%
*
[MC38000(ALL)01/96]
Emission Control System
*
[MC38100(ALL)01/96]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[MC38110(ALL)01/96]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[MC38200(ALL)01/96]
q
Use only unleaded fuel.
*
[MC38210(ALL)01/96]
q
Avoid running out of fuel.
*
[MC38220(ALL)01/96]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[MC38230(ALL)03/96]
q
Have the services listed in yourMaintenance
Schedulebooklet performed according to the
specified schedule.
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![FORD AEROSTAR 1997 1.G Owners Manual 270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can st FORD AEROSTAR 1997 1.G Owners Manual 270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can st](/manual-img/11/4752/w960_4752-268.png)
270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC38300(ALL)01/96]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[MC38400(ALL)01/96]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[MC38410(ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC38420(ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC38430(ALL)08/95]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
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Page 270 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, s FORD AEROSTAR 1997 1.G Owners Manual 271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, s](/manual-img/11/4752/w960_4752-269.png)
271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[MC38450(ALL)01/96]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[MC38500(ALL)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38510(ALL)05/96]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies that
additional mixed city and highway driving is
required to complete the check of the OBD II
system.
*
[MC38520(ALL)05/96]
The driving modes required to reach the ready
condition consist of a minimum of 30 minutes of
city and highway driving as described below:
*
[MC38525(ALL)03/96]
q
20 minutes of driving in stop and go
city-type traffic with at least four idle periods.
*
[MC38535(ALL)03/96]
q
10 minutes of driving on an expressway or
highway.
*
[MC38545(ALL)05/96]
Before completing the above driving modes, the
engine must be warmed up and at operating
temperature. Once started, the vehicle must not
be turned off during the above driving modes. If
the vehicle owner is unable to meet the I/M
requirements by using these driving patterns, an
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Page 271 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 272authorized service center can perform a detailed
OBD II drive cycle as it would any other type of
repair work.
%
*
[MC44600(ALL)03/96]
Lights and Bulb Replacement
*
[MC44700(ALL)01/96]
It is a good FORD AEROSTAR 1997 1.G Owners Manual 272authorized service center can perform a detailed
OBD II drive cycle as it would any other type of
repair work.
%
*
[MC44600(ALL)03/96]
Lights and Bulb Replacement
*
[MC44700(ALL)01/96]
It is a good](/manual-img/11/4752/w960_4752-270.png)
272authorized service center can perform a detailed
OBD II drive cycle as it would any other type of
repair work.
%
*
[MC44600(ALL)03/96]
Lights and Bulb Replacement
*
[MC44700(ALL)01/96]
It is a good idea to check the operation of the
following lights frequently:
*
[MC44800(ALL)01/96]
q
headlamps
*
[MC44850(ALL)01/96]
q
high-mount brakelamp
*
[MC44900(ALL)01/96]
q
tail lamps
*
[MC45000(ALL)01/96]
q
brakelamps
*
[MC45100(ALL)01/96]
q
hazard flasher
*
[MC45200(ALL)01/96]
q
turn signals
*
[MC45300(ALL)05/96]
q
license plate lamps
%*
[MC45400(ALL)01/96]
The alignment of your headlamps should be
checked if:
*
[MC45500(ALL)01/96]
q
oncoming motorists frequently signal you to
turn off your vehicle's high beams when you
do not have the high beams on
*
[MC45600(ALL)01/96]
q
the headlamps do not seem to give you
enough light to see clearly at night
*
[MC45700(ALL)01/96]
q
the headlamp beams are pointed substantially
away from a position slightly down and to
the right
%*
[MC45800(ALL)01/96]
Headlamp Bulb
*
[MC45900(ALL)03/96]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace
the bulb, rather than the whole lamp.
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![FORD AEROSTAR 1997 1.G Owners Manual 273
*
[MC46000(ALL)01/96]
RWARNING
Handle a halogen headlamp bulb carefully
and keep out of childrens reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand FORD AEROSTAR 1997 1.G Owners Manual 273
*
[MC46000(ALL)01/96]
RWARNING
Handle a halogen headlamp bulb carefully
and keep out of childrens reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand](/manual-img/11/4752/w960_4752-271.png)
273
*
[MC46000(ALL)01/96]
RWARNING
Handle a halogen headlamp bulb carefully
and keep out of children's reach. Grasp
the bulb only by its plastic base and do
not touch the glass. The oil from your
hand could cause the bulb to break the
next time the headlamps are operated.
*
[MC46050(ALL)01/96]
NOTE: If the bulb is accidently touched, it
should be cleaned with rubbing
alcohol before being used.
*
[MC46100(ALL)01/96]
Do not remove the burned-out bulb unless you
can immediately replace it with a new one. If a
bulb is removed for an extended period of time,
contaminants may enter the headlamp housing
and affect its performance.
*
[MC46300(ALL)03/96]
Removing the headlamp bulb
*
[MC46400(ALL)01/96]
1. Make sure that the headlamp switch on the
instrument panel is in the OFF position.
[MC46675(ALL)01/96]
2. Remove the screws that attach the headlamp
trim to the vehicle.
[MC46750(ALL)01/96]
3. Remove the headlamp trim.
[MC46820(ALL)01/96]
4. Remove the four screws (two on top and
two on bottom) that attach the headlamp to
the vehicle.
[MC46830(ALL)01/96]
quarter page art:0020850-AFile:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996