1996 TOYOTA TERCEL lock

BE0RG-04
Z06846
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-49
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT POWER WINDOW MASTER SWITCH
CONTINUITY
Front Driver's Switch (Window unlock and lock):
Switch positionTester connectionSpecified condition
UP6 - 7 - 8
1 - 2 - 13Continuity
OFF1 - 2 - 6 - 13Continuity
DOWN1 - 2 - 6
7 - 8 - 13Continuity
Front Passenger's Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 12Continuity
UP and window lock1 - 2 - 5
7 - 8 - 12Continuity
OFF5 - 12Continuity
OFF and window lock1 - 2 - 5 - 12Continuity
DOWN5 - 7 - 8Continuity
DOWN
and window lock1 - 2 - 12
5 - 7 - 8Continuity
Rear Left Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 10Continuity
UP and window lock7 - 8 - 10Continuity
OFF9 - 10Continuity
OFF and window lock1 - 2 - 9Continuity
DOWN7 - 8 - 9Continuity
DOWN
and window lock1 - 2 - 9 - 10Continuity
Rear Right Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 11Continuity
UP and window lock1 - 2 - 14
7 - 8 - 11Continuity
OFF11 - 14Continuity
OFF and window lock1 - 2 - 11 - 14Continuity
DOWN7 - 8 - 14Continuity
DOWN
and window lock1 - 2 - 11
7 - 8 - 14Continuity
If continuity is not as specified, replace the master switch.

Z14869
UP
DOWN
N12812
(a)
(b)
N12813
(a)
(b)
Z06307
Z06308
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-51
1996 TERCEL (RM440U)
Rear Door:
Switch positionTester connectionSpecified condition
UP1 - 2, 3 - 4Continuity
OFF1 - 2, 4 - 5Continuity
DOWN2 - 3, 4 - 5Continuity
If continuity is not as specified, replace the switch.
5. Driver 's Door and Rear RH Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
6. Passenger 's Door and Rear LH Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
7. Driver 's Door:
INSPECT CIRCUIT BREAKER OPERATION
(a) Disconnect the connector from the power window switch.
(b) Connect the positive (+) lead from the battery to terminal
6 and the negative (-) lead to terminal 13 on the wire har-
ness side connector, and raise the window to full closed
position.
(c) Continue to apply voltage, check that there is a circuit
breaker operation noise within approximately 4 to 40 se-
conds.
(d) Reverse the polarity, check that the window begins to de-
scend within approximately 60 seconds.
If operation is not as specified, replace the motor.

BO4111
Negative CableBO33G-01
- BODYBATTERY
BO-1
1095 Author
: Date
:
1996 TERCEL (RM440U)
BATTERY
PRECAUTION
In order to prevent a short circuit while doing work on the electri-
cal circuit such as disconnecting a connector, first turn off the
ignition switch and disconnect the negative (-) terminal cable
from the battery before starting work.
HINT:
When battery voltage is required for operation of a functioning
part, connect the cable to the battery when needed, and
promptly disconnect it when no longer necessary.
CAUTION:

Work must be started after 90 seconds from the time
the ignition switch is turned to the ºLOCKº position
and the negative (-) terminal cable is disconnected
from the battery.

To avoid erasing the memory of each memory sys-
tem, never use a back-up power supply from outside
the vehicle.

BO5235
Centering Bolt Bolt with Washer
BO1HA-03
N12288
H04933
N12059
BO-8
- BODYHOOD
1102 Author
: Date
:
1996 TERCEL (RM440U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
(a) Remove the radiator grille.
(b) Adjust the lock by loosening bolts.
(c) Install the radiator grille.

BO1HB-03
N15574
2-Door:

Precoated partDoor Glass Run
Door Belt Moulding
Outside Handle
Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge
Door Hinge Control Link Door Lock
Front Lower Frame
Service Hole Cover
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest Door Trim
Armrest
Cover w/ Power Window:w/ Power Window: w/ Power Door Lock:


Speaker
Window Regulator Door Lock
Door CheckerWindow Regulator
Armrest Panel
Regulator Handle
- BODYFRONT DOOR
BO-9
1103 Author
: Date
:
1996 TERCEL (RM440U)
FRONT DOOR
COMPONENTS

N15573
4-Door:
Door Glass RunFront Door Belt Moulding
Outside Handle Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge Control Link Door Lock
Front Lower
Frame
Service Hole Cover
Window Regulator
Inside Handle
Snap Ring Armrest Door Trim
Armrest Cover w/ Power Window:
w/ Power Window: w/ Power Door Lock:
Speaker
Plate Door Trim

Precoated partRegulator HandleGrommetDoor Hinge Door Checker Door Lock
Window Regulator

Armrest Panel
BO-10
- BODYFRONT DOOR
1104 Author
: Date
:
1996 TERCEL (RM440U)

N15432
20 mm
(0.79 in.)
N12570
N00133
(4 Door)
(2 Door)
- BODYFRONT DOOR
BO-13
1996 TERCEL (RM440U)
CAUTION:
To avoid personal injury and shorting of the wiring when
installing (6.4 mm) rivets deep your hands and wire har-
ness out of the (20 mm) radius that caulked (6.4 mm) rivet
will cover.
14. REMOVE DOOR LOCK
(a) Remove the door lock control knob from the link.
(b) Disconnect the 2 links from the outside handle and the
door lock cylinder.
(c) Remove the 3 screws.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
At the time of reassembly, refer to following pocedures.

Apply adhesive to the 3 screws.
Part No.08833-00090, THREE BOND 1324 or equiva-
lent.

Apply MP grease to the sliding and rotating parts of the
door lock.
15. REMOVE OUTSIDE HANDLE
16. REMOVE DOOR LOCK CYLINDER

BO1HD-02
N00130
N00131
BO2556
BO-14
- BODYFRONT DOOR
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812-00010
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Adjust the door by loosening the door side hinge bolts to adjust.
HINT:
Substitute the bolt with washer for the centering bolt (See page
BO-8).
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.