1996 TOYOTA TERCEL lock

BO1HF-04
N15575
Precoated partRegulator HandleDoor Glass
Door Belt Moulding
Outside HandleDoor Glass Run
Door Hinge Control Link
Door Lock
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest
Coverw/ Power Window: w/ Power Door Lock:
Door Lock
Door HingeDoor Checker
Window Regulator Rear Door Panel Reinforcement
Service Hole CoverDoor Glass DIvision Bar


Weatherstrip
Quarter Window
Glass
Power Window
Switch
w/ Power Window: BO-16
- BODYREAR DOOR
111 0 Author
: Date
:
1996 TERCEL (RM440U)
REAR DOOR
COMPONENTS

BO5836
N13783
N13784
N13785
H00475
Mandrel
BO-18
- BODYREAR DOOR
1996 TERCEL (RM440U)
10. REMOVE WINDOW REGULATOR (See page BO-1 1)
HINT:
Apply MP grease to the sliding surface and gears of the window
regulator.
NOTICE:
Do not apply MP grease to the spring of the window regula-
tor.
11. REMOVE REAR DOOR PANEL REINFORCEMENT
(a) Remove the door lock control knob from the link.
(b) Remove the clip.
(c) Remove the link from the clip.
(d) Using a drill of less than 5.2 mm (1.20 in.), drill out the rivet
heads and pull out the rear door panel reinforcement for-
ward from the link.
HINT:
Do not drill the door inner hole.
(e) Using a vacuum cleaner, remove the drilled rivets and
their dust from the inside of the door.
HINT:
Using a air riveter, strike rivets into the door frame to install the
rear door panel reinforcement.
NOTICE:
If the rivet is not positioned perpendicularly it will bend the
mandrel. When the trigger is then pulled, it may damage the
air riveter.

N15432
20 mm
(0.79 in.)
Z16245
N12305
- BODYREAR DOOR
BO-19
1996 TERCEL (RM440U)
CAUTION:
To avoid personal injury and shorting of the wiring when
installing (6.4 mm) rivets keep your hands and wire har-
ness out of the (20 mm) radius that caulked (6.4 mm) rivet
will cover.
12. REMOVE DOOR LOCK
(a) Disconnect the link from the outside handle.
(b) Remove the 3 screws.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Apply adhesive to the 3 screws.
Part No.08833-00090, THREE BOND 1324 or equiva-
lent.
HINT:
Apply MP grease to the sliding and rotating parts of the door
lock.
13. REMOVE OUTSIDE HANDLE

BO33L-01
Z15107
Z15108
- BODYREAR DOOR
BO-21
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
(a) Upper Side:
Loosen the body side hinge nuts to adjust.
(b) Lower Side:
Loosen the body side hinge bolts to adjust.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
3. ADJUST DOOR LOCK STRIKER (See page BO-14)

BO33P-01
H04285
BO1474
BO-24
- BODYLUGGAGE COMPARTMENT DOOR
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) For forward/rearward and left/right adjustments, loosen
the bolts.
(b) For vertical adjustment of front end of door, increase or
decrease the number of washers.
2. ADJUST LOCK AND STRIKER
Loosen the mounting bolts to adjust the lock and striker.

BO47Z-01
BO5841
N12299
BO5232
BO1689
BO-34
- BODYWINDSHIELD
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE WIPER ARMS AND COWL LOUVER (See
page BO-27)
2. REMOVE FRONT PILLAR GARNISHES
Remove the garnishes by pulling.
3. REMOVE INNER REAR VIEW MIRROR
Remove the 2 bolts and the inner rear view mirror.
4. REMOVE WINDSHIELD MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
5. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to wooden blocks or like object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating, take care not to damage the paint and in-
terior and exterior ornaments. To prevent scratching the
safety pad when removing the windshield, place a plastic
sheet between the piano wire and safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO342-01
Z16117
: 4 Clips
Z16118
: 2 Clips
: 5 Clips
N12584
N12581
N12585
- BODYQUARTER WINDOW GLASS
BO-39
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE REAR SEAT CUSHION
2. REMOVE REAR SEATBACK
3. REMOVE FRONT SEAT OUTER BELT
4. REMOVE PACKAGE TRAY TRIM SIDE COVER
5. REMOVE REAR SEAT OUTER BELT
6. REMOVE QUARTER TRIM BOARD
7. REMOVE FRONT DOOR SCUFF PLATE
8. REMOVE ROOF SIDE INNER GARNISH
9. REMOVE QUARTER WINDOW GLASS
(a) Push piano wire through between body and glass from
the interior.
(b) Tie both wire ends to wooden blocks or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the pins are.
(d) Using piano wire, as shown in the illustration, cut off the
rest of the adhesive.
(e) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO1IC-04
N15778
No.2 Heater to
Register Duct
Center Heater to
Register Duct
Instrument Panel Reinforcement
AG
AA
G
G
G
G
G
G
A
A Instrument Panel
Brace No.1
Instrument Panel
Brace No.2
Clock Hole Cover
C
CInstrument Panel
Heater
Control
B
B
B
B
DDD
Lower Center Finish Panel
Center Upper
Cluster Finish Panel
Combination
Mater
Steering Column Cover
Front Pillar Garnish
Combination Switch
Cowl Side
Trim
Front Door
Scuff Plate
Instrument Panel
Lower Pad
Lower Center Finish Panel
Steering Wheel
Center Cluster
Finish Panel
Shifting Hole
Bezel
F
F
Ash Receptacle BoxD
D
D
D
Console Box
Lower Instrument Cover
BB
BBHeater Control Panel
Knob
- BODYINSTRUMENT PANEL
BO-45
1139 Author
: Date
:
1996 TERCEL (RM440U)
INSTRUMENT PANEL
COMPONENTS