Page 1403 of 2062
Downloaded from www.Manualslib.com manuals search engine Q04688
Z18883
BA
C
Q06800
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340F)
AT−35
1996 TOYOTA T100 (RM449U)
9. DISCONNECT SPEEDOMETER CABLE
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the cable.
10. DISCONNECT NO.2 VEHICLE SPEED SENSOR CON-
NECTOR
11. DISCONNECT SOLENOID CONNECTOR
12. DISCONNECT TRANSFER NEUTRAL POSITION
SWITCH
13. DISCONNECT TRANSFER L4 POSITION SWITCH
14. DISCONNECT TRANSFER INDICATOR SWITCH
15. SEPARATE WIRE HARNESS FROM TRANSMISSION
AND TRANSFER
16. REMOVE CROSS SHAFT
(a) Remove the clip and disconnect the No.2 gear shifting
rod.
(b) Remove the nut, washer, 4 bolts and the cross shaft.
Torque:
A (Transmission side): 13 N·m (130 kgf·cm, 9 ft·lbf)
B (Frame side): 28 N·m (290 kgf·cm, 21 ft·lbf)
C (Nut): 13 N·m (130 kgf·cm, 9 ft·lbf)
17. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter connector.
18. REMOVE OIL COOLER PIPE
(a) Remove the bolt and front side oil cooler pipe clamp.
(b) Remove the bolt and rear side oil cooler pipe clamp.
(c) Disconnect the 2 oil cooler pipes.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
19. DISCONNECT ATF TEMPERATURE SENSOR CON-
NECTOR
20. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
Page 1486 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0FI−01
W00397
R04268
FA0026
SST SA−16
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
2. w/ ABS:
DISCONNECT ABS SPEED SENSOR FROM
STEERING KNUCKLE
3. REMOVE BRAKE CALIPER
(a) Remove the 2 brake caliper set bolts.
(b) Support the brake caliper securely.
4. CHECK AXLE HUB BEARING BACKLASH
(a) Remove the cap, cotter pin and lock cap.
(b) Using a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash is not within the specification replace the bear-
ing.
5. REMOVE AXLE HUB WITH DISC
(a) Using a 30 mm socket, remove the nut.
(b) Remove the axle hub with the disc together with the outer
bearing from the steering knuckle.
NOTICE:
Be careful not to drop the outer bearing.
6. REMOVE OIL SEAL AND INNER BEARING
(a) Using a screwdriver, pry out the oil seal.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(b) Remove the inner bearing from the axle hub.
7. REMOVE DUST COVER
Remove the 3 bolts and dust cover.
8. DISCONNECT KNUCKLE ARM FROM STEERING
KNUCKLE
Remove the 2 bolts and disconnect the knuckle arm from the
steering knuckle.
9. REMOVE STEERING KNUCKLE
(a) Support the lower suspension arm with a jack.
(b) Remove the upper and lower cotter pins.
(c) Remove the upper and lower nuts.
(d) Using SST, disconnect the steering knuckle from the up-
per and lower ball joints.
SST 09628−62011
(e) Remove the steering knuckle.
Page 1488 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0FK−01
SA0171
R11699
SST SA−18
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. INSPECT BEARINGS
Clean the bearings and outer races and inspect them for wear
or damage.
2. REPLACE BEARING OUTER RACES
(a) Using a brass bar and hammer, remove the inside and
outside bearing outer races.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(b) Using SST and a press, install a new outside bearing out-
er race.
SST 09950−60010 (09951−00480),
09950−70010 (09951−07150)
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(c) Using SST and a press, install a new inside bearing outer
race.
SST 09950−60020 (09951−00710),
09950−70010 (09951−07150)
Page 1490 of 2062
Downloaded from www.Manualslib.com manuals search engine R12255
SST
R04262
R11763
90°
R11764
90° SA−20
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
1996 TOYOTA T100 (RM449U)
6. INSTALL INNER BEARING AND OIL SEAL
(a) Place inner bearing into the axle hub.
(b) Using SST and a hammer, install a new oil seal into the
hub.
SST 09950−60020 (09951−00710),
09950−70010 (09951−00150)
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(c) Coat the oil seal lip with MP grease.
7. INSTALL AXLE HUB WITH DISC
(a) Place the axle hub on the spindle.
(b) Install the outer bearing and thrust washer.
8. ADJUST PRELOAD
(a) Install and torque the nut.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(b) Turn the hub several times to make the bearing more
smoothly
(c) Loosen the nut until it can be turned by hand.
(d) Using a spring tension gauge, measure and make a note
of the frictional force of the oil seal.
Preload (at starting): 4.0 N (0.4 kgf, 0.9 lbf) or less
HINT:
Make sure to check preload in the direction of rotation.
(e) Tighten the nut until the preload is within specification.
Preload (at starting) :
Frictional force plus
5.0 − 14.0 N (0.5 − 1.4 kgf, 1.1 − 3.1 lbf)
HINT:
Make sure to check preload in the direction of rotation.
Page 1491 of 2062
Downloaded from www.Manualslib.com manuals search engine R04258
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
SA−21
1996 TOYOTA T100 (RM449U)
(f) Using a dial indicator, measure the hub bearing backlash.
Maximum: 0.05 mm (0.0020 in.)
9. INSTALL LOCK CAP, COTTER PIN AND GREASE CAP
(a) Install the lock cap and a new cotter pin.
(b) Install the grease cap.
10. INSTALL BRAKE CALIPER
Install the 2 brake caliper set bolts.
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
11. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
12. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
13. CHECK FRONT WHEEL ALIGNMENT
(See page SA−7)
14. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)
Page 1493 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0FN−01
W00399
SA0326
R04292
SST
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
SA−23
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
2. w/ ABS:
DISCONNECT ABS SPEED SENSOR FROM
STEERING KNUCKLE
3. REMOVE BRAKE CALIPER
(a) Remove the 2 bolts and disconnect the knuckle arm with
brake line bracket from the steering knuckle.
(b) Remove the 2 brake caliper set bolts.
(c) Support the brake caliper securely.
4. REMOVE FLANGE
(a) Remove the grease cap from the flange.
(b) Remove the bolt.
(c) Remove the 6 mounting nuts and washers.
(d) Using a brass bar and hammer, tap on the bolts head and
remove the 6 cone washers.
(e) Install and tighten the 2 bolts and remove the flange.
(f) Remove the gasket.
5. REMOVE AXLE HUB WITH DISC
(a) Using a screwdriver, release the lock washer.
(b) Using SST, remove the lock nut.
SST 09607−60020
(c) Remove the lock washer and adjusting nut.
(d) Remove the claw washer.
(e) Remove the axle hub with the disc together with the outer
bearing.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
6. REMOVE OIL SEAL AND INNER BEARING
(a) Using a screwdriver, pry out the oil seal.
(b) Remove the inner bearing from the hub.
Page 1494 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0FO−01
FA0076
R12219
SST SA−24
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. INSPECT BEARINGS
Clean the bearings and outer races and inspect them for wear
or damage.
2. REPLACE BEARING OUTER RACES
(a) Using a brass bar and hammer, remove the inside and
outside outer bearing outer races.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(b) Using SST and a hammer, install a new outside bearing
outer race.
SST 09950−60020 (09951−00720),
09950−70010 (09951−07100)
(c) Using SST and a hammer, install a new inside bearing
outer race.
SST 09950−60020 (09951−00810),
09950−70010 (09951−07150)
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
Page 1495 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0FP−01
SA0412
Grease
R04134
SST
R04293
SST
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
SA−25
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. PACK BEARING WITH MP GREASE
(a) Place MP grease in the palm of your hand.
(b) Pack grease into the bearing, continuing until the grease
oozes out from the other side.
(c) Employ the same manner around the bearing circumfer-
ence.
2. COAT INSIDE OF HUB WITH MP GREASE
3. INSTALL INNER BEARING AND OIL SEAL
(a) Place the inner bearing into the hub.
(b) Using SST and a hammer, install a new oil seal into the
hub.
SST 09950−60020 (09951−00910),
09950−70010 (09951−07100)
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(c) Coat the oil seal lip with MP grease.
4. INSTALL AXLE HUB TO STEERING KNUCKLE
(a) Place the axle hub to the steering knuckle.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(b) Install the outer bearing.
(c) Install the claw washer.
5. ADJUST PRELOAD
(a) Using SST, torque the adjusting nut.
SST 09607−60020
Torque: 59 N·m (600 kgf·cm, 43 ft·lbf)
(b) Snug down the bearing by turning the hub several times.
(c) Using SST, loosen the nut until it can be turned by hand.
SST 09607−60020
(d) Using SST, retighten the adjusting nut.
SST 09607−60020
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(e) Check that the bearing has no play.
6. INSTALL LOCK WASHER AND LOCK NUT
(a) Install a new lock washer and lock nut.
(b) Using SST, torque the lock nut.
SST 09607−60020
Torque: 47 N·m (480 kgf·cm, 35 ft·lbf)
