Page 1496 of 2062

Downloaded from www.Manualslib.com manuals search engine R12259
90°
R11765
Sealant SA−26
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
1996 TOYOTA T100 (RM449U)
(c) Using a spring tension gauge, check the preload.
Preload (starting) :
25 − 53 N (2.6 − 5.4 kgf, 5.7 −11.9 lbf)
HINT:
Make sure to check preload in the direction of rotation.
If the preload is not within the specification, adjust it again with
the adjusting nut.
(d) Secure the lock nut by bending one of the lock washer
teeth inward and the other lock washer teeth outward.
7. INSTALL FLANGE
(a) Place a new gasket in position on the axle hub.
(b) Install the flange to the axle hub.
(c) Install 6 cone washers, plate washers and nuts.
(d) Torque the 6 nuts.
Torque: 31 N·m (315 kgf·cm, 23 ft·lbf)
(e) Install the bolt and grease cap.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
8. INSTALL BRAKE CALIPER
(a) Install the brake caliper to the steering knuckle.
(b) Torque the 2 bolts.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
9. CONNECT KNUCKLE ARM TO STEERING KNUCKLE
(a) Clean the threads of the bolts and steering knuckle with
toluene or trichloroethylene.
(b) Apply sealant to the bolt threads.
Sealant:
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
(c) Connect the knuckle arm with brake line bracket to the
steering knuckle and torque the bolts.
Torque: 183 N·m (1,870 kgf·cm, 135 ft·lbf)
10. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
11. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
12. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)
Page 1505 of 2062
Downloaded from www.Manualslib.com manuals search engine − SUSPENSION AND AXLESTEERING KNUCKLE (4WD)
SA−35
1996 TOYOTA T100 (RM449U)
3. CONNECT FRONT SHOCK ABSORBER TO LOWER
SUSPENSION ARM
Install the shock absorber, bolt, washer and nut to the lower
suspension arm.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
4. INSTALL DUST COVER AND NEW OIL SEAL
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
5. INSTALL FRONT AXLE HUB AND BRAKE CALIPER
(See page SA−25)
6. CHECK FRONT WHEEL ALIGNMENT
(See page SA−10)
7. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)
Page 1562 of 2062

Downloaded from www.Manualslib.com manuals search engine SA0GW−07
R04506
FA0126
SA−92
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE BRAKE CALIPER (See page BR−27)
3. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM UP-
PER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
4. REMOVE UPPER BALL JOINT FROM UPPER SUS-
PENSION ARM
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and bolts, and disconnect the upper
suspension arm.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
5. REMOVE UPPER SUSPENSION ARM
(a) Remove the 2 bolts and camber adjusting shims.
Torque: 96 N·m (980 kgf·cm, 71 ft·lbf)
(b) Remove the upper suspension arm.
NOTICE:
Do not loose the camber adjusting shims. Record the
position and the thickness of camber adjusting shims
so that these can be reinstalled to their original loca-
tion.
At the times of installation, install an equal number
and thickness of shims in their original position.
Page 1566 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0H0−02
R04248
R04249
R04254
SA−96
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM
UPPER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
3. REMOVE TORSION BAR SPRING (See page SA−86)
4. REMOVE UPPER BALL JOINT FROM UPPER
SUSPENSION ARM
NOTICE:
Make sure the steering knuckle is positively secured, as
shown, before removing upper ball joint from upper sus-
pension arm.
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and disconnect the upper suspension
arm from the steering knuckle.
Torque: 33 N·m (340 kgf·cm, 25 ft·lbf)
(c) Remove the 3 bolts and remove the upper suspension
arm from frame.
Torque: 178 N·m (1,810 kgf·cm, 131 ft·lbf)
Page 1580 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0HE−01
SA−11 0
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−108).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−7)
Page 1584 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0HI−01
SA−11 4
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−11 2).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−10)
Page 1588 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0HM−01
SA−11 8
− SUSPENSION AND AXLEFRONT LOWER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−11 6).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−7)
Page 1592 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0HQ−01
SA−122
− SUSPENSION AND AXLEFRONT LOWER BALL JOINT (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−120).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−10)