Page 1265 of 2062
Downloaded from www.Manualslib.com manuals search engine CL029−01
Q02468
SST CL−6
− CLUTCHCLUTCH MASTER CYLINDER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAW OUT FLUID WITH SYRINGE
2. DISCONNECT CLUTCH LINE
Using SST, disconnect the line. Use a container to catch the
fluid.
SST 09023−00100
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
3. REMOVE CLIP AND CLEVIS PIN
4. REMOVE MOUNTING NUTS AND PULL OUT MASTER
CYLINDER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
Page 1266 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02A−01
Q02469
Q02470
− CLUTCHCLUTCH MASTER CYLINDER
CL−7
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE RESERVOIR TANK
(a) Using a pin punch and hammer, drive out the slotted
spring pin.
(b) Remove the reservoir tank and grommet.
2. REMOVE PUSH ROD
Pull back the boot, and using snap ring pliers, remove the snap
ring.
3. REMOVE PISTON
Page 1267 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02B−01
Z08053
Q02471
Protrusion
1.5 − 3.5 mm
(0.059 − 0.138 in.) CL−8
− CLUTCHCLUTCH MASTER CYLINDER
1996 TOYOTA T100 (RM449U)
REASSEMBLY
1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSERT PISTON INTO CYLINDER
3. INSTALL PUSH ROD ASSEMBLY WITH SNAP RING
4. INSTALL RESERVOIR TANK
(a) Install the reservoir tank and a new grommet.
(b) Using a pin punch and hammer, drive in the slotted spring
pin.
Page 1268 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02C−02
− CLUTCHCLUTCH MASTER CYLINDER
CL−9
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page CL−6).
HINT:
After installation, bleed system and adjust clutch pedal.
Page 1269 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02D−03
Q07554
3RZ−FE: 5VZ−FE:
Clutch Line
Bleeder Plug
Release
Cylinder BodyClutch LineBleeder PlugPush Rod
Release Cylinder BodyBoot
Piston
Spring
N·m (kgf·cm, ft·lbf) : Specified torque
CL−10
− CLUTCHCLUTCH RELEASE CYLINDER
1245 Author: Date:
1996 TOYOTA T100 (RM449U)
CLUTCH RELEASE CYLINDER
COMPONENTS
Page 1270 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02E−03
Z17113
SST
Q06733
− CLUTCHCLUTCH RELEASE CYLINDER
CL−11
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCONNECT CLUTCH LINE
Using SST, disconnect the line. Use a container to catch the
fluid.
SST 09023−00100
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
2. REMOVE 2 BOLTS AND PULL OUT RELEASE CYL-
INDER
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
Page 1271 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02F−01
Q02475
CL−12
− CLUTCHCLUTCH RELEASE CYLINDER
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. PULL OUT BOOT WITH PUSH ROD
2. REMOVE PISTON
Using compressed air, remove the piston with the spring from
the cylinder.
Page 1272 of 2062
Downloaded from www.Manualslib.com manuals search engine CL02G−01
Z07291
− CLUTCHCLUTCH RELEASE CYLINDER
CL−13
1996 TOYOTA T100 (RM449U)
REASSEMBLY
1. COAT PISTON WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSTALL PISTON WITH SPRING INTO CYLINDER
3. INSTALL BOOT WITH PUSH ROD TO CYLINDER