1996 TOYOTA T100 Factory Service Manual

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headlight bulb fuel filter location fuse box diagram change key battery oil level trunk release

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Page 1577 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HB−08
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
SA−107
1546 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER BALL JOINT

Downloaded from www.Manualslib.com manuals search engine SA0HB−08
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
SA−107
1546 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER BALL JOINT (2WD)
COMPONENTS

Page 1578 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HC−01
R04507
SA−108
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque

Downloaded from www.Manualslib.com manuals search engine SA0HC−01
R04507
SA−108
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE STEERING KNUCKLE (See page SA−16)
3. REMOVE UPPER BALL JOINT
(a) Remove the 4 nuts and bolts.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
(b) Remove the upper ball joint from the upper suspension
arm.

Page 1579 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HD−01
R04508
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
SA−109
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT UPPER BALL JOINT

Downloaded from www.Manualslib.com manuals search engine SA0HD−01
R04508
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
SA−109
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT UPPER BALL JOINT FOR ROTATION CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously one turn
each 2 − 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
2.0 − 3.9 N·m (20 − 40 kgf·cm, 17 − 34 in.·lbf)

Page 1580 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HE−01
SA−11 0
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the revers

Downloaded from www.Manualslib.com manuals search engine SA0HE−01
SA−11 0
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−108).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−7)

Page 1581 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HF−02
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
SA−111
1550 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER BALL JOINT

Downloaded from www.Manualslib.com manuals search engine SA0HF−02
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
SA−111
1550 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER BALL JOINT (4WD)
COMPONENTS

Page 1582 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HG−01
SA−11 2
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103

Downloaded from www.Manualslib.com manuals search engine SA0HG−01
SA−11 2
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. DISCONNECT UPPER AND LOWER BALL JOINT FROM STEERING KNUCKLE
(See page SA−23)
3. REMOVE UPPER BALL JOINT
(a) Remove the 4 nuts.
Torque: 33 N·m (340 kgf·cm, 25 ft·lbf)
(b) Remove the upper ball joint from the upper suspension arm.

Page 1583 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HH−01
R04508
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
SA−11 3
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT UPPER BALL JOINT

Downloaded from www.Manualslib.com manuals search engine SA0HH−01
R04508
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
SA−11 3
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT UPPER BALL JOINT FOR ROTATION CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times, before installing the nut.
(b) Using a torque wrench, turn the nut continuously one turn
each 2 − 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
0.5 − 2.4 N·m (5 − 25 kgf·cm, 4 − 22 in.·lbf)

Page 1584 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SA0HI−01
SA−11 4
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the revers

Downloaded from www.Manualslib.com manuals search engine SA0HI−01
SA−11 4
− SUSPENSION AND AXLEFRONT UPPER BALL JOINT (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−11 2).
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL (See page DI−321) AND FRONT
WHEEL ALIGNMENT (See page SA−10)

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