1996 TOYOTA T100 Factory Service Manual

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Page 217 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS09G−02
− SERVICE SPECIFICATIONSCHARGING (3RZ−FE)
SS−37
211 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (3RZ−FE)
SERVICE DA

Page 218 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS09H−02
SS−38
− SERVICE SPECIFICATIONSCHARGING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·

Page 219 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS01A−12
− SERVICE SPECIFICATIONSCHARGING (5VZ−FE)
SS−39
213 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (5VZ−FE)
SERVICE DA

Page 220 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS01B−09
SS−40
− SERVICE SPECIFICATIONSCHARGING (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·

Page 221 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS07T−01
− SERVICE SPECIFICATIONSCLUTCH
SS−41
215 Author: Date:
1996 TOYOTA T100 (RM449U)
CLUTCH
SERVICE DATA
Pedal height from flowe

Page 222 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS07U−03
SS−42
− SERVICE SPECIFICATIONSCLUTCH
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Clutch li

Page 223 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS07V−01
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (R150, R150F)
SS−43
217 Author: Date:
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISS

Downloaded from www.Manualslib.com manuals search engine SS07V−01
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (R150, R150F)
SS−43
217 Author: Date:
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION(R150, R150F)
SERVICE DATA
Output shaft 1st gear journal diameterMin.38.860 mm (1.5299 in.)
Output shaft 2nd gear journal diameterMin.46.860 mm (1.8449 in.)
Output shaft 3rd gear journal diameterMin.37.860 mm (1.4905 in.)
Output shaft flange thicknessMin.4.70 mm (0.1850 in.)
Output shaft runoutMax.0.06 mm (0.0024 in.)
Gear thrust clearance 1st STD
Max.0.15−0.45 mm (0.0059−0.0177 in.)
0.50 mm (0.0197 in.)
Gear thrust clearance 2nd STD
Max.0.10−0.25 mm (0.0039−0.0098 in.)
0.30 mm (0.0118 in.)
Gear thrust clearance 3rd STD
Max.0.10−0.25 mm (0.0039−0.0098 in.)
0.30 mm (0.0118 in.)
Gear radial clearance 1st STD
Max.0.020−0.073 mm (0.0008−0.0029 in.)
0.160 mm (0.0063 in.)
Gear radial clearance 2nd STD
Max.0.015−0.068 mm (0.0006−0.0027 in.)
0.160 mm (0.0063 in.)
Gear radial clearance 3rd STD
Max.0.015−0.068 mm (0.0006−0.0027 in.)
0.160 mm (0.0063 in.)
Shift fork to hub sleeve clearanceMax.1.0 mm (0.039 in.)
Synchronizer ring to gear clearanceMin.0.8 mm (0.031 in.)
Input shaft snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
2.10−2.15 mm (0.0827−0.0846 in.)
2.15−2.20 mm (0.0846−0.0866 in.)
2.20−2.25 mm (0.0866−0.0886 in.)
2.25−2.30 mm (0.0886−0.0906 in.)
2.30−2.35 mm (0.0906−0.0925 in.)
2.35−2.40 mm (0.0925−0.0945 in.)
2.40−2.45 mm (0.0945−0.0965 in.)
Output shaft snap ring thickness
Clutch hub No.1 Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
2.30−2.35 mm (0.0906−0.0925 in.)
2.35−2.40 mm (0.0925−0.0945 in.)
2.40−2.45 mm (0.0945−0.0965 in.)
2.45−2.50 mm (0.0965−0.0984 in.)
2.50−2.55 mm (0.0984−0.1004 in.)
2.55−2.60 mm (0.1004−0.1024 in.)
2.60−2.65 mm (0.1024−0.1043 in.)
Output shaft snap ring thickness
Clutch hub No.2 Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
1.80−1.85 mm (0.0709−0.0728 in.)
1.85−1.90 mm (0.0728−0.0748 in.)
1.90−1.95 mm (0.0748−0.0768 in.)
1.95−2.00 mm (0.0768−0.0787 in.)
2.00−2.05 mm (0.0787−0.0807 in.)
2.05−2.10 mm (0.0807−0.0827 in.)
2.10−2.15 mm (0.0827−0.0846 in.)

Page 224 of 2062

TOYOTA T100 1996 Factory Service Manual Downloaded from www.Manualslib.com manuals search engine SS−44
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (R150, R150F)
218 Author: Date:
1996 TOYOTA T100 (RM449U) Output shaft snap ring thic

Downloaded from www.Manualslib.com manuals search engine SS−44
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (R150, R150F)
218 Author: Date:
1996 TOYOTA T100 (RM449U) Output shaft snap ring thickness
Rear Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
Mark M
Mark N
Mark P
Mark Q
Mark R
Mark S
2.65−2.70 mm (0.1043−0.1063 in.)
2.70−2.75 mm (0.1063−0.1083 in.)
2.75−2.80 mm (0.1083−0.1102 in.)
2.80−2.85 mm (0.1102−0.1122 in.)
2.85−2.90 mm (0.1122−0.1142 in.)
2.90−2.95 mm (0.1142−0.1161 in.)
2.95−3.00 mm (0.1161−0.1181 in.)
3.00−3.05 mm (0.1181−0.1201 in.)
3.05−3.10 mm (0.1201−0.1220 in.)
3.10−3.15 mm (0.1220−0.1240 in.)
3.15−3.20 mm (0.1240−0.1260 in.)
3.20−3.25 mm (0.1260−0.1280 in.)
3.25−3.30 mm (0.1280−0.1299 in.)
3.30−3.35 mm (0.1299−0.1319 in.)
3.35−3.40 mm (0.1319−0.1339 in.)
3.40−3.45 mm (0.1339−0.1358 in.)
3.45−3.50 mm (0.1358−0.1378 in.)
Counter gear roller bearing journal diameterMin.27.860 mm (1.0968 in.)
Counter 5th gear thrust clearance STD
Max.0.10−0.35 mm (0.0039−0.0138 in.)
0.40 mm (0.0157 in.)
Counter 5th radial clearance STD
Max.0.015−0.068 mm (0.0006−0.0027 in.)
0.160 mm (0.0063 in.)
Reverse idler gear radial clearance STD
Max.0.040−0.082 mm (0.0016−0.0032 in.)
0.130 mm (0.0051 in.)
Reverse idler gear to shift arm clearance STD
Max.0.05−0.35 mm (0.0020−0.0138 in.)
0.50 mm (0.0197 in.)
Counter gear snap ring thickness
Front Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
2.00−2.05 mm (0.0787−0.0807 in.)
2.05−2.10 mm (0.0807−0.0827 in.)
2.10−2.15 mm (0.0827−0.0846 in.)
2.15−2.20 mm (0.0846−0.0866 in.)
2.20−2.25 mm (0.0866−0.0886 in.)
2.25−2.30 mm (0.0886−0.0906 in.)
Counter gear snap ring thickness
Rear Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
2.80−2.85 mm (0.1102−0.1122 in.)
2.85−2.90 mm (0.1122−0.1142 in.)
2.90−2.95 mm (0.1142−0.1161 in.)
2.95−3.00 mm (0.1161−0.1181 in.)
3.00−3.05 mm (0.1181−0.1201 in.)
3.05−3.10 mm (0.1201−0.1220 in.)
3.10−3.15 mm (0.1220−0.1240 in.)
Oil seal drive in depth
Speedometer driven gear
Front bearing retainer (from retainer end)
Extension housing
Transfer adaptor
25 mm (0.98 in.)
11.7 ± 0.5 mm (0.461 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
45.6 ± 0.5 mm (1.795 ± 0.020 in.)

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