1996 TOYOTA T100 belt

Downloaded from www.Manualslib.com manuals search engine MA002−05
MA−2
− MAINTENANCEINSIDE VEHICLE
37 Author: Date:
1996 TOYOTA T100 (RM449U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner’s responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold−down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.

Downloaded from www.Manualslib.com manuals search engine MA003−05
MA−4
− MAINTENANCEUNDER HOOD
39 Author: Date:
1996 TOYOTA T100 (RM449U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see−through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see−through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re−insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 − 80°C, 158 − 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause
located and corrected.

Downloaded from www.Manualslib.com manuals search engine MA004−03
P08488
Back Front
− MAINTENANCEENGINE
MA−5
40 Author: Date:
1996 TOYOTA T100 (RM449U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. (5VZ−FE ENGINE)
REPLACE TIMING BELT
(See page EM−11 )
2. INSPECT DRIVE BELTS
GENERATOR:
(3RZ−FE: See page CH−2)
(5VZ−FE: See page CH−1)
PS:
(3RZ−FE: See page SR−3)
(5VZ−FE: See page SR−3)
A/C:
(3RZ−FE: See page AC−14)
(5VZ−FE: See page AC−14)
3. REPLACE SPARK PLUGS
(3RZ−FE: See page IG−1)
(5VZ−FE: See page IG−1)
4. INSPECT AIR FILTER
(a) Visually check that the air cleaner element is not exces-
sively dirty, damaged or oily.
HINT:
Oiliness may indicate a stuck PCV valve.
If necessary, replace the air cleaner element.
(b) Clean the element with compressed air.
First blow from back side thoroughly, then blow off the
front side of the element.
5. REPLACE AIR FILTER
Replace the used air cleaner element with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
(3RZ−FE: See page LU−3)
(5VZ−FE: See page LU−3)
7. REPLACE ENGINE COOLANT
(3RZ−FE: See page CO−2)
(5VZ−FE: See page CO−
2)
8. CALIFORNIA, MASSACHUSETTS, MAIN, VERMONT,
RHODE ISLAND and NEW HAMPSHIRE:
INSPECT CHARCOAL CANISTER
(3RZ−FE: See page EC−5)
(5VZ−FE: See page EC−5)
9. REPLACE GASKET IN FUEL TANK CAP
(3RZ−FE: See page EC−5)
(5VZ−FE: See page EC−5)

Downloaded from www.Manualslib.com manuals search engine PP0GT−02
PP−56
− PREPARATIONCHARGING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Ammeter (A)
Belt tension gauge
Torque wrench
Vernier calipersRotor (Slip ring), Brush

Downloaded from www.Manualslib.com manuals search engine PP02C−04
− PREPARATIONCHARGING (5VZ−FE)
PP−59
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Ammeter (A)
Belt tension gauge
Torque wrench
Vernier calipersRotor (Slip ring), Brush

Downloaded from www.Manualslib.com manuals search engine PP0FW−01
PP−11 0
− PREPARATIONSTEERING
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Belt tension gaugeOn−vehicle inspection
Caliper gaugePS vane pump (3RZ−FE, 5VZ−FE)
CalipersPS vane pump (3RZ−FE, 5VZ−FE)
Dial indicatorPS gear (2WD, 4WD)
Feeler gaugePS vane pump (3RZ−FE, 5VZ−FE)
MicrometerPS vane pump (3RZ−FE, 5VZ−FE)
Torque wrench

Downloaded from www.Manualslib.com manuals search engine PP06H−01
PP−11 8
− PREPARATIONBODY ELECTRICAL
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
SyphonBrake fluid level warning switch
Bulb (3W)Fuel sender gauge
Bulb (3.4W)Seat belt warning relay
Bulb (21W)Turn signal flasher relay
Dry cell batteryFuel sender gauge
Torque wrench

Downloaded from www.Manualslib.com manuals search engine SS00O−07
− SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
SS−9
183 Author: Date:
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (5VZ−FE)
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,200 kPa (12.2 kgf/cm2, 174 psi)
1,000 kPa (10.2 kgf/cm2, 145 psi)
100 kPa (1.0 kgf/cm2, 15 psi) or less
Valve
clearanceat cold Intake
Exhaust
Adjusting shim for repair part Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.3000.13 − 0.23 mm (0.006 − 0.009 in.)
0.27 − 0.37 mm (0.011 − 0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC18 − 12° BTDC @ idle
Idle speed−700 ± 50 rpm
Intake manifold
vacuumat idle speed60 kPa (450 mmHg, 17.7 in.Hg) or more
Timing belt
tensionerProtrusion from housing side10.0 − 10.8 mm (0.394 − 0.425 in.)
Cylinder headWarpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.050.10 mm (0.039 in.)
30°, 45°, 60°
45°
1.0 − 1.4 mm (0.039 − 0.055 in.)
10.985 − 11.027 mm (0.4325 − 0.4341 in.)
11.050 − 11.077 mm (0.4350 − 0.4361 in.)
Valve guide
bushingInside diameter
Outside diameter for repair part STD
O/S 0.056.010 − 6.030 mm (0.2366 − 0.2374 in.)
11.033 − 11.044 mm (0.4344 − 0.4348 in.)
11.083 − 11.094 mm (0.4363 − 0.4368 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Minimum95.15 mm (3.7461 in.)
94.90 mm (3.7362 in.)
94.60 mm (3.7244 in.)
94.40 mm (3.7165 in.)
44.5°
5.970 − 5.985 mm (0.2350 − 0.2356 in.)
5.965 − 5.980 mm (0.2348 − 0.2354 in.)
0.025 − 0.060 mm (0.0010 − 0.0024 in.)
0.030 − 0.065 mm (0.0012 − 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)