1996 TOYOTA LAND CRUISER belt

BO48N−01
BO−36
−
BODY BODY OUTSIDE MOULDING
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL ROOF DRIP MOULDING
Attach the upper edge of the moulding to the body flange. Tap
on the moulding by hand.
2. INSTALL FRONT DOOR BELT MOULDING
3. INSTALL REAR DOOR BELT MOULDING
4. INSTALL QUARTER BELT MOULDING
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BO38T−01
−
BODY QUARTER WINDOW GLASS
BO−51
1996 LAND CRUISER (RM451U)
REMOVAL
1. w/ No. 2 rear seat:
NO. 2 REAR SEAT
2. REMOVE BACK DOOR SCUFF PLATE
3. REMOVE QUARTER TRIM
4. REMOVE REAR SEAT SIDE GARNISH
5. REMOVE REAR DOOR SCUFF PLATE
6. REMOVE QUARTER PILLAR GARNISH
7. REMOVE REAR PILLAR GARNISH
8. REMOVE ASSIST GRIPS
9. LOOSEN ROOF HEADLINING
10. REMOVE VENT LOUVER AND QUARTER BELT MOULDING
(a) Remove the nut from the vent louver.
(b) Insert a screwdriver between the retainers and body to pry it loose.
HINT:
Tape the screwdriver tip before use.
(c) Pull out the vent louver.
(d) Pull out the clips from the edge of the panel, and remove the moulding.
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BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
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BO48R−01
BO−84
−
BODY FRONT SEAT (Power Adjuster Type)
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE FRONT SEAT HEADREST
2. REMOVE SIDE SUPPORT ADJUSTER KNOB
Using a screwdriver, remove the snap ring and side support ad-
juster knob.
3. REMOVE SEATBACK BOARD
(a) Remove the 2 screws.
(b) Slide the board downward to remove it.
4. REMOVE FRONT SEATBACK ASSEMBLY
(a) Using a hog ring pliers, remove the hog ring backward of seatback.
(b) Remove the 4 bolts and front seatback assembly. Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
5. REMOVE FRONT SEAT CUSHION INNER SHIELD
6. REMOVE FRONT SEAT INNER BELT
7. REMOVE FRONT SEAT CUSHION SHIELD
8. REMOVE FRONT SEAT CUSHION
(a) Remove the 4 bolts.
Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
(b) Disconnect the connector, then remove the front seat cushion.
9. REMOVE SEAT CUSHION REAR PROTECTOR
10. REMOVE RECLINING ADJUSTER INSIDE COVER
Remove the 4 screws and reclining adjuster inside cover LH
and RH.
11. REMOVE POWER ADJUST FRONT SHIELD
Remove the 2 screws and front shield.
12. REMOVE SLIDE MOTOR
(a) Using the 5.0 mm (0.20 in.) hexagon wrench, remove the
4 housing bracket screws.
Torque: 10 N·m (100 kgf·cm, 7.0 ft·lbf)
(b) Hold the front seat horizontal jack screw with a plier, and remove the 2 nuts and 2 washers.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
HINT:
At the time of installation, apply adhesive to nut. Part No. 08833 − 00070, THREE BOND 1324 or equiva-
lent
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BO39L−01
BO−92
−
BODY SEAT BELT
1326
Author: Date:
1996 LAND CRUISER (RM451U)
SEAT BELT
COMPONENTS
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BO0632
BO39M−01
BO0633
15°
45°
N10070
Full Belt Length
minus 200 mm
(7.87 in.)
−
BODY SEAT BELT
BO−93
1996 LAND CRUISER (RM451U)
SEAT BELT
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill −bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. All seat belts: RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and make a very hard stop.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver ’s seat belt (ELR): STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver’s seat belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the whole belt.
Then retract the belt slightly and pull it out again.
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
(e) Retract the whole belt, then pull it out to the full length mi-
nus 200 mm (7.87 in.).
(f) Tilt the retractor slowly.
(g) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
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P03788
CORRECT WRONG
Clearance
Z00038
Nippondenso Borroughs
−
CHARGING CHARGING SYSTEM
CH−3
1996 LAND CRUISER (RM451U)
(b) Check the fusible link and fuses for continuity.
Fusible link
MAIN 2.0 A
AM1 1.25 B
AM2 0.3 P
H−fuseAM1 50 A
FuseIGN 7.5 A
GAUGE 15 A
3. INSPECT DRIVE BELTS
(a) Visually check the drive belt for cracks, oiliness or wear.
Check that the belt does not touch the bottom of the pulley
groove.
If necessary, replace the drive belts as a set.
(b) Using a belt tension gauge, measure the belt tension. Belt tension gauge:
Nippondenso BTG−20 (95506 −00020)
Borroughts No. BT−33−73F
Drive belt tension:
New belt400 − 580 N (41.0 − 59.1 kgf, 90.4 − 130.2 lbf)
Used belt200 − 390 N (20.4 − 40.0 kgf, 45.0 − 88.2 lbf)
If the belt tension is not as specified, adjust it.
HINT:
”New belt” refers to a belt which has been used less than
5 minutes on a running engine.
”Used belt” refers to a belt which has been used on a run-
ning engine for 5 minutes or more.
After installing a new belt, run the engine for about 5 min-
utes and recheck the belt tension.
4. VISUALLY CHECK GENERATOR WIRING AND LIS- TEN FOR ABNORMAL NOISES
(a) Check that the wiring is in good condition.
(b) Check that there is no abnormal noise from the generator
while the engine is running.
5. INSPECT DISCHARGE WARNING LIGHT CIRCUIT
(a) Turn the ignition switch ”ON”. Check that the discharge warning light comes on.
(b) Start the engine. Check that the light goes off.
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CH0EP−01
CH−8
−
CHARGING GENERATOR
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE BATTERY AND BATTERY TRAY
2. DISCONNECT POWER STEERING (PS) RESERVOIR TANK
3. REMOVE DRIVE BELTS
(a) Loosen the lock bolt, pivot bolt and adjusting bolt.
(b) Remove the 2 drive belts.
4. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the generator.
(d) Remove the lock bolt, bolt, nut and drive belt adjusting bar.
(e) Remove the pivot bolt and generator.
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