1996 TOYOTA LAND CRUISER belt

AC2R8−01
N04963
AC−38
−
AIR CONDITIONING COMPRESSOR AND MAGNETIC CLUTCH
1996 LAND CRUISER (RM451U)
REASSEMBLY
1. INSTALL COMPRESSOR
(a) Install the compressor with the 4 bolts. Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Connect the connector.
2. CONNECT DISCHARGE AND SUCTION HOSES Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
NOTICE:
Hoses should be connected immediately after the caps
have been removed.
HINT:
Lubricate 2 new O −rings with compressor oil and install the
hoses.
3. INSTALL AND INSPECT DRIVE BELT (See page AC−17 )
4. INSTALL ENGINE UNDER COVER
5. CONNECT NEGATIVE ( −) TERMINAL CABLE TO BAT-
TERY
6. EVACUATE AIR FROM REFRIGERATION SYSTEM
7. CHARGE SYSTEM WITH REFRIGERANT AND IN- SPECT FOR LEAKAGE OF REFRIGERANT
Specified amount:
850 ± 50 g (29.98 ± 1.76 oz.)
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION
Reassembly is in the reverse order of disassembly (See
page AC−35 ).
9. CHECK CLEARANCE OF MAGNETIC CLUTCH
(a) Set the dial indicator to the pressure plate of the magnetic
clutch.
(b) Connect the magnetic clutch lead wire to the positive (+) terminal of the battery.
(c) Check the clearance between the pressure plate and ro- tor when connecting the negative ( −) terminal to the bat-
tery.
Standard clearance:
0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
If the clearance is not within the standard clearance, adjust the
clearance using shims to obtain the standard clearance. Shim Thickness:
0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)
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−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BE−5
1996 LAND CRUISER (RM451U)
Fuel gauge does not operate or abnormal operation.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Meter Circuit
4. Wire HarnessBE−34
BE−34
BE−32
−
Engine coolant temperature gauge does not operation or
abnormal operate.
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Meter Circuit
4. Wire HarnessBE−34
BE−34
BE−32−
Oil pressure gauge does not operate or abnormal operation.
1. Oil Pressure Receiver Gauge
2. Oil Pressure Sender Gauge
3. Meter Circuit
4. Wire HarnessBE−34
BE−34
BE−34−
All illumination lights do not light up.
1. TAIL Fuse (I/P F/B)
2. Light Control Rheostat
3. Wire Harness−
BE−34 −
Brightness does not change even when rheostat turned.1. Bulb
2. Wire Harness−
−
Only one illumination light does not light up.1. Bulb
2. Wire Harness−
−
WARNING LIGHTS:
COMBINATION METER
SymptomSuspect AreaSee page
Warning lights do not lights up.
(Except discharge, SRS and door open)1. GAUGE Fuse (I/P F/B)
2. Meter Circuit
3. Wire Harness−
BE−32 −
Brake warning light does not light up.
1. Bulb
2. Brake Fluid Level Switch
3. Parking Brake Switch
4. Meter Circuit
5. Wire Harness−
BE−34
BE−34
BE−32 −
Open door warning light does not light up.
1. Bulb
2. Door Courtesy Switch
3. DOME Fuse (No.2 R/B)
4. Meter Circuit
5. Wire Harness−
BE−21
BE−21 −
−
−
SRS warning light does not light up
1. Bulb
2. Airbag Sensor Assembly
3. ECU− B Fuse (I/P F/B)
4. Meter Circuit
5. Wire Harness−
−
−
BE−32 −
Discharge warning light does not light up.
1. Bulb
2. IGN Fuse (No.1 J/B)
3. Generator
4. Meter Circuit
5. Wire Harness−
−
−
BE−32 −
Seat belt warning light does not light up.
1. Bulb
2. Seat Belt Buckle Switch
3. Seat Belt Warning Relay (I/P F/B)
4. Meter Circuit
5. Wire Harness−
BE−34 −
BE−32 −
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BE1LW−01
−
BODY ELECTRICAL IGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE−11
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT IGNITION SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
LOCK−No continuity
ACC7 − 9Continuity
ON3 − 4, 6 − 7 − 9Continuity
START2 − 3 − 4
6 − 9 − 10Continuity
If continuity is not as specified, replace the switch.
2. INSPECT SWITCH CONTINUITY
ConditionTester connectionSpecified condition
SW OFF
(Key removed)−No continuity
SW ON (Key set)1 − 5Continuity
If continuity is not as specified, replace the switch.
3. INSPECT DOOR COURTESY SWITCH CONTINUITY
(See page BE−21 )
4. INSPECT SEAT BELT WARNING RELAY CIRCUIT
(See page BE−34 )
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BE2570
ON
OFF
BE0044
BE1428
−
BODY ELECTRICAL COMBINATION METER
BE−39
1996 LAND CRUISER (RM451U)
18. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Check that there is no continuity between terminals with
the switch OFF (float up).
(b) Check that there is continuity between terminals with the switch ON (float down).
If operation is not as specified, replace the switch.
19. INSPECT OPEN DOOR WARNING LIGHT
(a) Disconnect the connector from the door courtesy switch and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, and check that the warning light lights up.
If the warning light does not light up, test the bulb.
20. INSPECT DOOR COURTESY SWITCH
(a) Check that there is continuity between terminal and the
switch body with the switch ON (switch pin re-
leased:opened door).
(b) Check that there is no continuity between terminal and
the switch body with the switch OFF (switch pin pushed
in:closed door).
If operation is not as specified, replace the switch.
21. INSPECT SEAT BELT WARNING LIGHT
(a) Disconnect the connector from the seat belt warning relay.
(b) Ground terminal 9 on the wire harness side connector.
(c) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
22. INSPECT SEAT BELT BUCKLE SWITCH CONTINUITY
(a) Check that there is continuity between terminals with the switch ON (belt unfastened).
(b) Check that there is no continuity between terminals with the switch OFF (belt fastened).
If operation is not as specified, replace the seat belt inner.
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BE−40
−
BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
23. INSPECT SEAT BELT WARNING RELAY CIRCUIT
Disconnect the connector from the relay and inspect the con-
nector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
1 − GroundConstantContinuity
4 − GroundDriver’s seat belt position UNFASTENContinuity
4 − GroundDriver’s seat belt position FASTENNo continuity
7 − GroundIgnition key SETContinuity
7 − GroundIgnition key RemoveNo continuity
8 − GroundDriver’s door position OPENContinuity
8 − GroundDriver’s door position CLOSENo continuity
5 − GroundIgnition switch position ONBattery positive voltage
5 − GroundIgnition switch position LOCK or ACCNo voltage
9 − GroundConstantBattery positive voltage
If circuit is as specified, try another relay.
If the circuit is not as specified, check the circuits connected to
other parts.
24. INSPECT ENGINE OIL LEVEL WARNING SWITCH
(a) Check that there is continuity between terminal with the
switch each position.
(b) Heat the switch to above 60° C (140°F) in an oil bath.
(c) Check that there is continuity between terminals with the switch ON (float up).
(d) Check that there is no continuity between terminals with
the switch OFF (float down).
If operation is not as specified, replace the switch.
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BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
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BO37S−01
−
BODY REAR DOOR
BO−15
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE DOOR SPEAKER COVER
3. REMOVE ASH TRAY
4. REMOVE ARMREST BASE UPPER
5. REMOVE ARMREST
6. REMOVE DOOR TRIM
(a) Remove the courtesy light.
(b) Remove the 3 screws from the door trim.
(c) Using a screwdriver, remove the clips and remove the trim
by pulling all of the trim up.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 11 screws and the armrest base from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding.
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE SERVICE HOLE COVER
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BO48M−01
BO5153
−
BODY BODY OUTSIDE MOULDING
BO−35
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE ROOF DRIP MOULDING
Using SST, pull off the roof drip moulding from front ends.
SST 09806−30010
2. REMOVE FRONT DOOR BELT MOULDING (See page BO−9)
3. REMOVE REAR DOOR BELT MOULDING (See page
BO−15 )
4. REMOVE QUARTER BELT MOULDING
Pry out the clips from the edge of the panel, and remove the
moulding.
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