1996 TOYOTA LAND CRUISER EGR valve

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INTRODUCTION TERMS
IN−35
35
Author: Date:
1996 LAND CRUISER (RM451U)
H/B
Hatchback
H−FUSEHigh Current Fuse
HIHigh
HIDHigh Intensity Discharge (Head Lamp)
HPUHydraulic Power Unit
HSGHousing
HTHard Top
HWSHeated Windshield System
IACIdle Air Control
ICIntegrated circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, V
alve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
J/BJunction Block
J/CJunction Connector
KDKick−Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft−Hand
LHDLeft−Hand Drive
L/H/WLength, Height, Width
LLCLong− Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Dif ferential
LSP & PVLoad Sensing Proportioning And Bypass V alve
LSPVLoad Sensing Proportioning Valve
MAX.Maximum
M−FUSEMedium Current Fuse
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MPMultipurpose
MPXMultiplex Communication System
M/TManual Transmission (T ransaxle)
MTMount
MTGMounting
NNeutral
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IN0CI−02
IN−38
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INTRODUCTION TERMS
1996 LAND CRUISER (RM451U)
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE− J1930 terms and abbreviations used in this manual in compliance with SAE\
rec-
ommendations, as well as their TOYOTA equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOT A TERMS
( ) −−ABBREVIA TIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner, A/CL
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal−
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric PressureHAC
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection−
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position−
CTOXContinuous T rap Oxidizer−
CTPClosed Throttle PositionLL ON, Idle ON
DFIDirect Fuel Injection (Diesel)Direct Injection (DI)
DIDistributor Ignition−
DLC1
DLC2
DLC3Data Link Connector 1
Data Link Connector 2
Data Link Connector 31: Check Connector
2: Total Diagnosis Comunication Link (TDCL)
3: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Code
DTMDiagnostic Test Mode−
ECLEngine Control Level−
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant T emperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionTOYOTA Distributorless Ignition (TDI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control−
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory−
FEPROMFlash Erasable Programmable Read Only Memory−
FFFlexible Fuel−
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
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DI−12
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
(b) TOYOTA Enhanced Signals.
TOYOTA hand−held tester displayMeasurement ItemNormal Condition*
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 2.0 − 3.5 ms
IAC STEP POSIntake Air Control Valve step position
Opening position step motor type IAC valveIdling: 10 − 50 step
STARTER SIGStarter SignalCranking: ON
CTP SWClosed Throttle Position Switch SignalThrottle Fully Closed: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark/Neutral Position Switch SignalP or N Position: ON
STOP LIGHT SWStop Light Switch SignalStop light switch ON: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully
closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut during very light loadFuel cut operating: ON
CYL#1 − CYL#6Ratio of revolution variation for each cylinder
when variation is large0%
IGNITIONIgnition rate for all cylinders every 1,000 revolu-
tions0 − 3,000 rpm
EGRT GASEGR Gas Temp. Sensor V alueEGR not operating: Temp. between intake air
temp. and engine coolant temp.
EGR SYSTEMEGR System Operating ConditionIdling: OFF
FUEL PRES UP VSVFuel Pressure Up VSV SignalHigh temp. restarting: ON
FUEL PUMPFuel Pump SignalIdling: ON
TOTAL FT B1Total Fuel Trim Bank 1: Average value for fuel
trim system of bank 1Idling: 0.8 − 1.2 V
O2 LR B1, S1
Oxygen Sensor Lean Rich Bank 1, Sensor 1
Response time for oxygen sensor output to
switch from lean to rich
Idling after warmed up: 0 − 1,000 msec.
O2 RL B1, S1
Oxygen Sensor Rich Lean Bank 1, Sensor 1
Response time for oxygen sensor output to
switch from rich to lean
Idling after warmed up: 0 − 1,000 msec.
∗: If no conditions are specifically stated for ”ldling”, it means t\
he shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
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DI−14
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DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
DTC No.
(See Page)
Detection ItemTrouble AreaMILMemory
P0171
( DI−51 )System too Lean
(Fuel T rim)
Air intake (hose loose)
 Fuel line pressure, leak
 Injector blockage
 Heated oxygen sensor malfunction
 Mass air flow meter
 Engine coolant temp. sensor
 *1
P0172
( DI−51 )System too Rich
(Fuel T rim)
Fuel line pressure
 Injector leak, blockage
 Heated oxygen sensor malfunction
 Mass air flow meter
 Engine coolant temp. sensor
 *1
P0300
( DI−54 )Random/Multiple Cylinder
Misfire DetectedIgnition system
 Injector
 Fuel line pressure
 EGR
 Compression pressure
 Valve clearance not to specification
 Valve timing
 Mass air flow meter
 Engine coolant temp. sensor
 *2
P0301
P0302
P0303
P0304
P0305
P0306
( DI−54 )Misfire Detected
− Cylinder 1
− Cylinder 2
− Cylinder 3
− Cylinder 4
− Cylinder 5
− Cylinder 6
P0325
( DI−59 )Knock Sensor 1 Circuit
MalfunctionOpen or short in knock sensor 1 circuit
 Knock sensor 1 (looseness)
 ECM
 *1
P0330
( DI−59 )Knock Sensor 2 Circuit
MalfunctionOpen or short in knock sensor 2 circuit
 Knock sensor 2 (looseness)
 ECM
 *1
P0335
( DI−62 )Crankshaft Position Sensor
”A” Circuit Malfunction
Open or short in crankshaft position sensor circuit for NE sig-
nal
 Crankshaft position sensor for NE signal
 Starter
 ECM
 *1
P0340
( DI−65 )Camshaft Position Sensor
Circuit MalfunctionOpen or short in camshaft position sensor circuit
 Camshaft position sensor
 ECM
 *1
P0385
( DI−67 )Crankshaft Position Sensor
”B” Circuit Malfunction
Open or short in crankshaft position sensor circuit for NE2
signal
 Crankshaft position sensor for NE2 signal
 ECM
 *1
P0401
( DI−69 )Exhaust Gas Recirculation
Flow Insufficient Detected
EGR valve stuck closed
 Short in VSV circuit for EGR
 Open in EGR gas temp. sensor circuit
 EGR hose disconnected
 ECM
 *1
P0402
( DI−80 )Exhaust Gas Recirculation
Flow Excessive Detected
EGR valve stuck open
 EGR VSV open malfunction
 Open in VSV circuit for EGR
 Short in EGR gas temp. sensor circuit
 ECM
 *1
*1: MIL lights up
*2: MIL lights up or blinking
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DI−54
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DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
DTC P0300 Random/Multiple Cylinder Misfire Detected
DTC P0301 Cylinder 1 Misfire Detected
DTC P0302 Cylinder 2 Misfire Detected
DTC P0303 Cylinder 3 Misfire Detected
DTC P0304 Cylinder 4 Misfire Detected
DTC P0305 Cylinder 5 Misfire Detected
DTC P0306 Cylinder 6 Misfire Detected
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position senso\
r to monitor changes in
the crankshaft rotation for each cylinder.
The ECM counts the number of times the engine speed change rate indicates that misfire has occurred.
When the misfire rate equals or exceeds the count indicating that the engine condition has deteriorat\
ed, the
MIL lights up.
If the misfire rate is high enough and the driving conditions will cause catalyst overheating, the MIL blinks
when misfiring occurs.
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected during the any partic-
ular 200 or 1,000 revolutions Ignition system
 Injector
 Fuel line pressure
 EGR
 Compression pressure
 Valve clearance not to specification
 Valve timing
 Mass air flow meter
 Engine coolant temp. sensor
P0301
P0302
P0303
P0304
P0305
P0306For any particular 200 revolutions of the engine, misfiring is
detected which can cause catalyst overheating
(This causes MIL to blink)
For any particular 1,000 revolutions of the engine, misfiring is
detected which causes a deterioration in emission
(2 trip detection logic)
HINT:
When the 2 or more codes for a misfiring cylinder are recorded repeatedly bu\
t no random misfire code is
recorded, it indicates that the misfires were detected and recorded at d\
ifferent times.
DI5PF−02
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DI−58
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DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
5 Check injector injection (See page SF−29).
NG Replace injector.
OK
6 Check EGR system (See page EC−11 ).
NG Repair EGR system.
OK
7 Check mass air flow meter and engine coolant temp. sensor (See page SF−40 ,
SF−61 ).
NG Repair or replace.
OK
Check engine mechanical systems compression pressure (See page EM−3), valve clearance
(See page EM−4) and valve timing (See page EM−13).
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P22417
Exhaust
Gas
Intake Air
Chamber EGR
Valve
VSV
EGR
Vacuum
Modulator
ECM
Throttle
valve
P22426
BR
From Battery R/B No.2
R−Y
2
222
2
2
Y−R
EFI Main
Y−R
1
2
43
REA2
EZ1
EB12 7
VSV for EGR 21
YYL
−W
EZ14
EGR Gas T emp.
Sensor
21
G−Y
BR−BE7 E4
E4
E5 3
22
19
9
THG
E1
EGR
E2 5V
MRLY
ECM
R
EB
EFI
1
Relay
B+
E01
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DIAGNOSTICS ENGINE
DI−69
1996 LAND CRUISER (RM451U)
DTC P0401 Exhaust Gas Recirculation Flow Insufficient
Detected
CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper \
quantity to suit the driving condi-
tions, into the intake air mixture to slow down combustion, reduce the combust\
ion temp. and reduce NOx
emissions. The amount of EGR is regulated by the EGR vacuum modulator ac\
cording to the engine load.
If even one of the following conditions is fulfilled, the VSV is
turned ON by a signal from the ECM.
This results in atmospheric air acting on the EGR valve, closing
the EGR valve and shutting off the exhaust gas (EGR cut− off).
Under the following conditions, EGR is cut to maintain driveabil-
ity.
Before the engine is warmed up.
During deceleration (throttle valve closed).
Light engine load (amount of intake air very small).
Engine racing.
DTC No.DTC Detecting ConditionTrouble Area
P0401
After the engine is warmed up and run at 80 km/h (50 mph)
for 3 to 5 minutes, the EGR gas temperature sensor value
does not exceed 38° C (100.4°F) above the ambient air tem-
perature. (2 trip detection logic) EGR valve stuck closed
 Short in VSV circuit for EGR
 Open in EGR gas temp. sensor circuit
 EGR hose disconnected
 ECM
WIRING DIAGRAM
DI5PK−02
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DI−74
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DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
8 Check EGR valve (See page EC−11).
NG Repair or replace.
OK
9 Check value of EGR gas temp. sensor.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester main switch ON.
(d) Select the ACTIVE TEST mode on the TOYOTA hand−held tester. (EGR system ON)
(e) Race the engine at 4,000 rpm for 3 mins.
CHECK:
Measure the EGR gas temp. while racing engine at 4,000 rpm.
OK:
EGR gas temp. after 3 mins.: 140° C (284°F) or more
NG Replace EGR gas temp. sensor.
OK
Check and replace ECM (See page IN−28 ).
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