1996 TOYOTA LAND CRUISER automatic transmission fluid

IN04Q−07
−
INTRODUCTION TERMS
IN−33
33
Author: Date:
1996 LAND CRUISER (RM451U)
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti−Lock Brake System
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir−Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
A/TAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
BABrake Assist
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi−Level
B/SBore−Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching V alve
Calif.California
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
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Q07274
AT0T4−01
AT3168
SST
AT1362
Seal Breadth
2 − 3 mm
−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
AT−7
791
Author: Date:
1996 LAND CRUISER (RM451U)
VALVE BODY ASSEMBLY
ON−VEHICLE REPAIR
1. DRAIN ATF
Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)
2. REMOVE OIL PAN
NOTICE:
Some fluid will remain in the oil pan.
(a) Remove the 19 bolts. Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
(b) Install the blade of SST between the transmission case and oil pan, cut off applied sealer and then remove the oil
pan.
SST 09032−00100
NOTICE:
When removing the oil pan, be careful not to damage the oil
pan flange.
HINT:
At the time of installation, after removing all the old FIPG on the
contacting surface of the oil pan and transmission case, apply
new FIPG to the oil pan.(See page AT −1)
FIPG: Part No. 08826−00090, THREE BOND 1281 or
equivalent
3. WHEN REPLACING 3 SHIFT SOLENOID VALVES
(a) Disconnect the connectors from the solenoid valves.
(b) Remove the 3 solenoid valve mounting bolts. Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
(c) Remove the 3 solenoid valves.
HINT:
At the time of installation, replace the O−rings with new ones.
4. REMOVE OIL STRAINER
Remove the 4 bolts, and the oil strainer and gaskets. Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
NOTICE:
Be careful as some fluid will c ome out with the oil strainer.
Bolt length:
Bolt A: 16 mm (0.63 in.)
Bolt B: 20 mm (0.79 in.)
Bolt C: 28 mm (1.10 in.)
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−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
AT−9
793
Author: Date:
1996 LAND CRUISER (RM451U)
8. REINSTALL VALVE BODY ASSEMBLY
To install, follow the removal procedure in reverse.
HINT:
After installation, fill ATF and check the fluid level. (See page
DI−131)
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AT0T6−01
AT6684
Q05731
200 mm
(7.87 in.)
0.8 − 1.5 mm
(0.031 − 0.059 in.)
−
AUTOMATIC TRANSMISSION THROTTLE CABLE
AT−11
795
Author: Date:
1996 LAND CRUISER (RM451U)
THROTTLE CABLE
ON−VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE
(a) Disconnect the cable from the throttle linkage.
(b) Disconnect the cable from the cable clamps in the engine
compartment.
(c) Remove the bolt and disconnect the cable clamp from the
torque converter clutch housing.
2. REMOVE VALVE BODY (See page AT −7)
3. REMOVE THROTTLE CABLE
Remove the retaining bolt and pull out the throttle cable.
4. REINSTALL THROTTLE CABLE
(a) To install, follow the removal procedure in reverse.
HINT:
If throttle cable is new, stake the stopper on the inner cable.
(b) Bend the cable so there is a radius of about 200 mm (7.87
in.)
(c) Pull the inner cable lightly until slight resistance is felt, and
hold it there.
(d) Stake the stopper, 0.8− 1.5 mm (0.031−0.059 in.) from the
end of outer cable.
After installation, fill ATF and check the fluid level
(See page DI−131 ).
Adjust the throttle cable (See page DI−131).
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AT0TA−01
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
AT−17
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page AT −16).
HINT:
After installation, check fluid level (See page DI−131).
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AT0TD−01
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−25
1996 LAND CRUISER (RM451U)
INSTALLATION
1. CHECK TORQUE CONVERTER CLUTCH INSTALLA-
TION
Using calipers and a straight edge, measure from the installed
surface of the transmission housing. Correct distance: More than 15.7 mm (0.618 in.)
2. INSTALL TRANSMISSION
Installation is in the reverse order of removal (See page
AT −20 ).
HINT:
After installation, adjust the shift lever position and throttle
cable (See page DI−131).
Fill and check fluid level (See page DI−131).
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CO118−01
CO−16
−
COOLING RADIATOR
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL RADIATOR
(a) Install the 2 radiator brackets with the 4 nuts. Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
(b) Install the radiator with the 2 bolts and 2 nuts. Torque:
Bolt: 18 N·m (185 kgf·cm, 13 ft·lbf)
Nut: 12 N·m (120 kgf·cm, 9 ft·lbf)
2. CONNECT A/T OIL COOLER HOSES
3. CONNECT RADIATOR OUTLET HOSE
4. INSTALL WATER PUMP PULLEY, FAN SHROUD, FAN WITH FLUID COUPLING AND DRIVE BELTS
(a) Place the fan with fluid coupling, water pump pulley and fan shroud in position.
(b) Temporarily install the fan pulley mounting nuts.
(c) Install the fan shroud with the 2 bolts. Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(d) Connect the oil cooler hose to the clamp on the fan
shroud.
(e) Install the drive belts with the adjusting bolt and pivot bolt.
(f) Stretch the belts tight and tighten the 4 water pump pulley mounting nuts.
(g) Adjust the drive belts (See page CH−2 ).
5. CONNECT RADIATOR RESERVOIR HOSE
6. CONNECT RADIATOR INLET HOSE
7. CONNECT NO.3 WATER BYPASS HOSE
8. INSTALL RADIATOR GRILLE
Install the radiator grille with the 5 screws and clip.
9. INSTALL BATTERY AND BATTERY TRAY
(a) Install the battery tray with the 5 bolts.
(b) Connect the ground strap with the bolt.
(c) Install the battery with the hold−down clamp and nuts.
(d) Connect the battery cables.
10. FILL RADIATOR WITH ENGINE COOLANT
11. START ENGINE AND CHECK FOR LEAKS
12. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
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AT3417
OK if hot
Add if hot
Q07273
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−137
1996 LAND CRUISER (RM451U)
(e) P position test.
Stop the vehicle on a grade (more than 5 °) and after shifting into the P position, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle i\
n place.
6. BASIC INSPECTION
(a) Check the fluid level.
HINT:
Drive the vehicle so that the engine and transmission are
at normal operating temperature.
Fluid temp.: 70 − 80°C (158 − 176° F)
Only use the COOL range on the dipstick as a rough refer-
ence when the ATF is replaced or the engine does not
run.
(1) Park the vehicle on a level surface and set the park-
ing brake.
(2) With the engine idling and the brake pedal de- pressed, shift the shift lever into all positions from P
to L position and return to P position.
(3) Pull out the dipstick and wipe it clean.
(4) Push it back fully into the pipe.
(5) Pull it out and check that the fluid level is in the HOT range.
If the level is at the low side, add new fluid. Fluid type: ATF DEXRON ®II
NOTICE:
Do not overfill.
(b) Check the fluid condition. If the fluid smells burnt or is black, replace it.
(c) Replace the ATF. (1) Remove the drain plug and drain the ATF.
(2) Reinstall the drain plug securely.
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