Page 633 of 2890
B2M0157
5) Remove throttle body from intake manifold.
B2M0161B
6) Remove fuel pipes, etc. from intake manifold.
1Pressure regulator
2Fuel pipe ASSY
7) Remove EGR solenoid valve and purge control sole-
noid valve.
B2M0161B
C: ASSEMBLY
1) Install EGR solenoid valve and purge control solenoid
valve.
2) Assemble fuel pipes, etc. to intake manifold.
1Pressure regulator
2Fuel pipe ASSY
B2M0157
3) Assemble throttle body to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
H2M1247
4) Install idle air control solenoid valve to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
13
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 634 of 2890
B2M0347A
5) Install engine harness onto intake manifold.
6) Connect connectors to throttle position sensor, ignition
coil, fuel injectors, idle air control solenoid valve, purge
control solenoid valve and EGR solenoid valve.
1EGR solenoid valve
2Throttle position sensor
3Idle air control solenoid valve
4Purge control solenoid valve
5Harness band
B2M0757A
7) Connect engine ground terminal to intake manifold.
B2M0159
D: INSTALLATION
1) Install intake manifold onto cylinder heads.
CAUTION:
Always use new gaskets.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
G2M0296
2) Connect fuel hoses.
G2M0091
3) Connect connector to oil pressure switch.
14
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 637 of 2890
B2M0334
15) Install power steering pump on bracket.
(1) Install power steering pump on bracket, and tighten
bolts.
Tightening torque:
20.1±2.5 N⋅m (2.05±0.25 kg-m, 14.8±1.8 ft-lb)
B2M0340
(2) Install power steering pipe bracket on right side
intake manifold.
G2M0286
(3) Install front side V-belt, and adjust it.
B2M0017
(4) Install V-belt cover.
G2M0280
16) Connect accelerator cable1.
17) Connect cruise control cable
2. (With cruise control
model)
17
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 638 of 2890
B2M0154
18) Install air cleaner element, air cleaner upper cover and
air intake duct.
19) Connect connector to mass air flow sensor.
B2M0154
5. Engine Coolant Temperature Sensor
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0407
2) Disconnect connector from engine coolant temperature
sensor.
3) Remove engine coolant temperature sensor.
G2M0407
4) Installation is in the reverse order of removal.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
G2M0408
6. Crankshaft Position Sensor
A: REMOVAL AND INSTALLATION
1) Remove bolt which install crankshaft position sensor to
cylinder block.
18
2-7SERVICE PROCEDURE
4. Intake Manifold - 6. Crankshaft Position Sensor
Page 639 of 2890
B2M0154
18) Install air cleaner element, air cleaner upper cover and
air intake duct.
19) Connect connector to mass air flow sensor.
B2M0154
5. Engine Coolant Temperature Sensor
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0407
2) Disconnect connector from engine coolant temperature
sensor.
3) Remove engine coolant temperature sensor.
G2M0407
4) Installation is in the reverse order of removal.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
G2M0408
6. Crankshaft Position Sensor
A: REMOVAL AND INSTALLATION
1) Remove bolt which install crankshaft position sensor to
cylinder block.
18
2-7SERVICE PROCEDURE
4. Intake Manifold - 6. Crankshaft Position Sensor
Page 640 of 2890
B2M0154
18) Install air cleaner element, air cleaner upper cover and
air intake duct.
19) Connect connector to mass air flow sensor.
B2M0154
5. Engine Coolant Temperature Sensor
A: REMOVAL AND INSTALLATION
1) Remove air intake duct.
G2M0407
2) Disconnect connector from engine coolant temperature
sensor.
3) Remove engine coolant temperature sensor.
G2M0407
4) Installation is in the reverse order of removal.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
G2M0408
6. Crankshaft Position Sensor
A: REMOVAL AND INSTALLATION
1) Remove bolt which install crankshaft position sensor to
cylinder block.
18
2-7SERVICE PROCEDURE
4. Intake Manifold - 6. Crankshaft Position Sensor
Page 641 of 2890
G2M0409
2) Remove crankshaft position sensor, and disconnect
connector from it.
G2M0408
3) Installation is in the reverse order of removal.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0154
7. Front Oxygen Sensor
A: REMOVAL
1) Remove air intake duct.
G2M0544
2) Disconnect connector from front oxygen sensor.
3) Lift-up the vehicle.
4) Apply SUBARU CRC or its equivalent to threaded por-
tion of front oxygen sensor, and leave it for one minute or
more.
SUBARU CRC (Part No. 004301003)
19
2-7SERVICE PROCEDURE
6. Crankshaft Position Sensor - 7. Front Oxygen Sensor
Page 642 of 2890
G2M0409
2) Remove crankshaft position sensor, and disconnect
connector from it.
G2M0408
3) Installation is in the reverse order of removal.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0154
7. Front Oxygen Sensor
A: REMOVAL
1) Remove air intake duct.
G2M0544
2) Disconnect connector from front oxygen sensor.
3) Lift-up the vehicle.
4) Apply SUBARU CRC or its equivalent to threaded por-
tion of front oxygen sensor, and leave it for one minute or
more.
SUBARU CRC (Part No. 004301003)
19
2-7SERVICE PROCEDURE
6. Crankshaft Position Sensor - 7. Front Oxygen Sensor
