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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONFRONT PLANETARY GEAR -
AT-59
2. MEASURE PLANETARY PINION GEAR THRUST
CLEARANCE
Using a feeler gauge, measure the planetary pinion gear
thrust clearance.
Standard clearance:
0.2-0.6 mm (0.008-0.0024 in.)
Maximum clearance:
1.0 mm (0.039 in.)
If the clearance is greater than the maximum, replace the
planetary gear assembly.
3. CHECK PLANETARY SUN GEAR BUSHINGS
Using a dial indicator, measure the inside diameter of the
planetary ring gear bushing.
Maximum inside diameter:
27.08 mm (1.0661 in.)
If the inside diameter is greater then the maximum, re-
place the planetary sun gear.
PLANETARY SUN GEAR AND NO.1
ONE-W AY CLUTCH ASSEMBLY
1. INSTALL SNAP RING TO PLANETARY SUN GEAR
Using a snap ring expander, remove the snap ring from
the planetary sun gear.
2. INSTALL SUN GEAR INPUT DRUM
(a) Use a wooden block, etc. as a work stand and place the
planetary sun gear on it.
(b) Install the sun gear input drum onto the planetary sun
gear.
(c) Using SST, install the snap ring.
SST 09350-30020 (09350-07070)
AT0E7-05
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONFRONT PLANETARY GEAR -
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3. INSTALL THRUST WASHER ONTO PLANETARY SUN
GEAR
HINT: Make sure that the lug shapes match the holes on
the sun gear input drum.
4. INSTALL ASSEMBLED NO.1 ONE-WAY CLUTCH AND
SECOND BRAKE HUB ONTO PLANETARY SUN GEAR
5. CHECK OPERATION OF NO.1 ONE-WAY CLUTCH
(a) Hold the planetary sun gear and turn the second brake
hub.
(b) The second brake hub turns freely clockwise and locks
counterclockwise.
(c) Remove the one-way clutch and second brake hub.
6. INSTALL OIL SEAL RINGS
(a) Coat the 2 oil seal rings with AFT.
(b) Install the 2 oil seal rings onto the planetary sun gear.
NOTICE: Do not spread the ring ends too much.
HINT: After installing the oil seal rings, check that they ro-
tate smoothly.
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONREAR PLANETARY GEAR -
AT-64
REAR PLANETARY GEAR
COMPONENTS
REAR PLANETARY GEAR, NO.2 ONE-WAY
CLUTCH AND OUTPUT SHAFT
DISASSEMBLY
1. REMOVE OUTPUT SHAFT FROM REAR PLANETARY
GEAR ASSEMBLY
2. REMOVE OIL SEAL RING FROM OUTPUT SHAFT
AT0EC-02
AT0ED-04
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONREAR PLANETARY GEAR -
AT-65
3. REMOVE REAR PLANETARY GEAR FROM REAR
PLANETARY RING GEAR
(a) Remove the No.1 thrust washer from the rear planetary
gear.
(b) Remove the assembled bearing and race from the rear
planetary ring gear.
4. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
Hold the planetary gear and turn the one-way clutch inner
race. The one-way clutch inner race must be able to turn
freely counterclockwise and locks clockwise.
5. REMOVE NO.2 ONE-WAY CLUTCH
(a) Remove the one-way clutch inner race from the rear
planetary gear.
(b) Using a screwdriver, remove the snap ring.
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONREAR PLANETARY GEAR -
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(c) Remove No.2 one-way clutch with retainers and No.2
thrust washer from the planetary gear.
6. REMOVE RING GEAR FLANGE
(a) Using a screwdriver, remove the snap ring.
(b) Remove the ring gear flange.
REAR PLANETARY GEAR INSPECTION
MEASURE PLANETARY PINION GEAR THRUST
CLEARANCE
Using a feeler gauge, measure the planetary pinion gear
thrust clearance.
Standard clearance:
0.2-0.6 mm (0.008-0.024 in.)
Maximum clearance:
1.0 mm (0.039 in.)
If the clearance is greater than the maximum, replace the
planetary gear assembly.
REAR PLANETARY GEAR, NO.2 ONE-WAY
CLUTCH AND OUTPUT SHAFT ASSEMBLY
1. INSTALL RING GEAR FLANGE
(a) Install the ring gear flange.
(b) Using a screwdriver, install the snap ring.
AT0EE-03
AT0EF-04
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONREAR PLANETARY GEAR -
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2. INSTALL NO.2 THRUST WASHER
(a) Coat the thrust washer with petroleum jelly.
(b) Install the thrust washer onto the rear planetary gear.
HINT: Make sure that the lug shapes match the cutout
portions on the rear planetary gear.
3. INSTALL NO.2 ONE-WAY CLUTCH
(a) Install the one-way clutch and 2 retainers into the rear
planetary gear, as shown.
HINT: Make sure that the open ends of the guides on the
one-way clutch face upward.
(b) Using a screwdriver, install the snap ring.
(c) While turning it counterclockwise, install the one-way
clutch inner race to the rear planetary gear.
4. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
Hold the planetary gear and turn the one-way clutch inner
race. The one-way clutch inner race turns freely counter-
clockwise and locks clockwise.
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONCOMPONENT PARTS INSTALLATION -
AT-87
COMPONENT PARTS INSTALLATION
Disassembly, inspection and assembly of each component group have been indicated in the preceding
chapter. Before installation, make sure again that all component groups are assembled correctly.
If a problem is found in a certain component group during assembly, inspect and repair this group im-
mediately.
Recommended ATF:
Type T-II or equivalent
GENERAL NOTES:
1. The automatic transmission is composed of highly precision-finished parts, necessitating careful in-
spection before assembly because even a small nick could cause fluid leakage or affect performance.
2. Before assembling new clutch discs, soak them in automatic transmission fluid for at least 15 minutes.
3. Apply automatic transmission fluid on sliding or rotating surfaces of parts before assembly.
4. Use petroleum jelly to keep small parts in their place.
5. Do not use adhesive cements on gaskets and similar parts.
6. When assembling the transmission, be sure to use new gaskets and O-rings.
7. Dry all parts with compressed air-never use shop rags.
8. When working with FIPG material, you must observe the following.
Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket
surfaces.
Thoroughly clean all components to remove all the loose material.
Clean both sealing surface with a non-residue solvent.
Parts must be assembled within 10 minutes of application. Otherwise, the packing (FIPG) material
must be removed and reapplied.
AT0EY-02
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A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONCOMPONENT PARTS INSTALLATION -
AT-91
5. CHECK PACK CLEARANCE OF FIRST AND REVERSE
BRAKE
Using a feeler gauge, measure the clearance between
the plate and second brake drum.
Clearance:
0.70-1.00 mm (0.028-0.039 in.)
If the values are non-standard, select another flange.
HINT: There are 8 different flange thickness.
Flange Thickness
mm (in.)
No.ThicknessNo.Thickness
685.4 (0.213)524.6 (0.181)
675.2 (0.205)534.4 (0.173)
505.0 (0.197)544.2 (0.165)
514.8 (0.189)554.0 (0.157)
6. INSTALL SECOND BRAKE PISTON SLEEVE
7. INSTALL NEW BRAKE DRUM GASKET
(a) Coat the gasket with ATF.
(b) Install a new brake drum gasket.
8. INSTALL NO.1 ONE-WAY CLUTCH
(a) Install the No.1 thrust washer onto the second brake.
(b) Install the No.1 one-way clutch.