Page 845 of 2248
2. Heater Unit
1. LHD MODEL
G4M0551
1Vent lever
2Side link
3DEF. lever
4Heater case upper
5Heater grommet
6Heater core
7Mix door
8Heater case lower
9Mix rod
10Mix link
11Mix lever
12Foot duct (RH)
13Foot duct (CTR)
14Foot duct (LH)
15Foot lever lower
16Foot door
17Vent door
18DEF. door
19Foot lever upper
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
5
4-6COMPONENT PARTS
2. Heater Unit
Page 847 of 2248
3. Intake Unit
1. LHD MODEL
G4M0920
1Intake unit case upper
2Lever (A)
3Link
4Door (A)
5Bell mouth-intake
6Intake unit case lower
7Blower motor ASSY
8Hose
9Actuator rod
10Actuator motor
11Actuator bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.35±1.96
(0.750±0.200, 5.421±1.446)
7
4-6COMPONENT PARTS
3. Intake Unit
Page 863 of 2248
1. Air Conditioning System
1. LHD MODEL
B4M0085A
1Receiver drier bracket
2Pipe (Receiver drier—Evaporator module)
3Receiver drier
4Evaporator module
5Hose (Low-pressure)
6A/C relay
7Fuse
8Hose (High-pressure)
9Compressor
10Condenser
11Pipe (Condenser—Receiver drier)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 13±4 (1.3±0.4, 9.4±2.9)
T3: 15±3 (1.5±0.3, 10.8±2.2)
T4: 25±5 (2.5±0.5, 18.1±3.6)
3
4-7COMPONENT PARTS
1. Air Conditioning System
Page 864 of 2248
2. RHD MODEL
B4M0683A
1Receiver drier
2Pipe (Receiver drier—Evaporator module)
3Evaporator module
4Hose (Low-pressure)
5A/C relay
6Fuse
7Hose (High-pressure)
8Compressor
9Condenser
10Pipe (Condenser—Receiver drier)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 15±3 (1.5±0.3, 10.8±2.2)
T3: 15±5 (1.5±0.5, 10.8±3.6)
T4: 25±5 (2.5±0.5, 18.1±3.6)
4
4-7COMPONENT PARTS
1. Air Conditioning System
Page 865 of 2248
2. Evaporator Module
1. LHD MODEL
B4M0086A
1Thermo control amplifier
2Case upper
3Cooling module
4Pipe
5Seat
6Expansion valve
7Drain hose
8Case lower
9Resistor
10Resistor bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 10±3 (1.0±0.3, 7.2±2.2)
T3: 15±5 (1.5±0.5, 10.8±3.6)
T4: 20±5 (2.0±0.5, 14.5±3.6)
5
4-7COMPONENT PARTS
2. Evaporator Module
Page 867 of 2248
3. Compressor
1. LHD MODEL
B4M0087B
1Alternator bracket
2Alternator
3Alternator bracket nut
4Bracket
5Compressor bracket lower
6Compressor
7Idler pulley ASSY
8Compressor bracket upper
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 23.0±4.4 (2.35±0.45, 17.0±3.3)
T2: 29±4 (3.0±0.4, 21.7±2.9)
T3: 35±4 (3.6±0.4, 26.0±2.9)
7
4-7COMPONENT PARTS
3. Compressor
Page 868 of 2248
2. RHD MODEL
B4M0685A
1Alternator bracket
2Alternator
3Alternator bracket nut
4Bracket
5Compressor bracket lower
6Compressor
7Idler pulley ASSY
8Compressor bracket upper
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 23±4 (2.3±0.4, 16.6±2.9)
T2: 35±5 (3.6±0.5, 26.0±3.6)
T3: 43±6 (4.4±0.6, 31.8±4.3)
8
4-7COMPONENT PARTS
3. Compressor
Page 872 of 2248

3. Tools and Equipment
The following section provides information about the tools
and equipment that will be necessary to properly service
the A/C system.
Since equipment may vary slightly depending on the
manufacturer, it is important to always read and follow the
manufacturer’s instructions.
CAUTION:
When working on vehicles with the HFC-134a system,
only use HFC-134a specified tools and parts. Do not
mix with CFC-12 tools and parts. If HFC-134a and
CFC-12 refrigerant or compressor oil is mixed, poor
lubrication will result and the compressor itself may be
destroyed.
In order to help prevent mixing HFC-134a and CFC-12
parts and liquid, the tool and screw type and the type
of service valves used are different. The gas leak
detectors for the HFC-134a and CFC-12 systems must
also not be interchanged.
HFC-134a CFC-12
Tool & screw type Millimeter size Inch size
Valve type Quick joint type Screw-in type
Tools and Equipment Description
WRENCH
VariousWRENCHESwill be required to service any A/C
system. A 7 to 40 N⋅m (0.7 to 4.1 kg-m, 5 to 30 ft-lb) torque
wrench with various crowfoot wrenches will be needed. Open
end or flare nut wrenches will be needed for back-up on the
tube and hose fittings.
G4M0571
APPLICATOR BOTTLE
A smallAPPLICATOR BOTTLEis recommended to apply
refrigerant oil to the various parts. They can be obtained at a
hardware or drug store.
G4M0572
12
4-7SERVICE PROCEDURE
3. Tools and Equipment