Page 387 of 1701
POWERSUPPLY ROUTING
Wiring Diagram -POWER -(Coni' d)
EL-POWER-06
r-----------------------------------------------------------,
•
FUSE
BLOCK
(JIB)
(E105)
(f106)
@)
+
(IGNl)
2 1
5
20A
m
@)
G GLIB
t.=
L~B:} LOAD, DEF
G •MIL
G •NATS
G •BUZZER
G •WINDOW, SROOF
G/W •
TURN
: :} H/SEAT
Y •METER, WARN
Y •LKUP, AIT
BACK!L
GY •ABS
p
G G
-
@:
LHDmodels withdaytime lightsystem
@:
Without daytime lightsystem
R
G/W
G
R
Y
~
Y
Preceding
{L
page
To
EL-POWER-03 ~BIR--,
BIR
Is~1
----------------------------------------------------~
HEL007
EL-15
Page 390 of 1701
POWERSUPPLY ROUTING
Wiring Diagram -POWER -(Cont'd)
EL-POWER-09
To EL-POWER-02
<@-
*1
(
I
l
LHDmodels
@: RHOmodels
@:
LHDmodels withdaytime lightsystem
qJ): LHDmodels without daytime lightsystem
@:
Except
@
@:
Models withtachometer
*1'"
@R/B qJ)R/Y@R/L
,
,
*3'" (DRIG @R/L
,
*4" .(DRIY @RIL
,
FUSEBLOCK
(JIB)
~
4;106)
@)
UN:
II
r:
II
r:
III
N:
I
UN:
I
UN: I
I
N.a
I
UN.al
I
N..a
I
UN.all
I
~al UN:IliT:
II
~21
*3 RIG RIGRIG RIGRIGRIG RIGRIGRIG RIGRIG
*4
RIL
TN
I.
R/l"TAIL,
FIFOO
*4 •
TAIL
.. ----R/G.
RIG.
RIG.
RIG.
ILL
RIG.
RIG.
RIG.
RIG.
RIG.
BUZZER
RIG.
LOAD
RIG •
AIM. ILL
*3 •
FIFOG
r-------------------------------------------------,
-------------------------------------------------~
HEL010
EL-18
Page 392 of 1701

GROUNDDISTRIBUTION
GROUND CONNECTTO CONN.
NO. CELLCORD
E37/E51 AIRBAG DIAGNOSIS SENSORUNIT(Single
E108 RS-SRS
air bag system)
BRAKE FLUIDLEVEL SWITCH E2EL-WARN
CLEARANCE LAMPLH E50EL-TAILIL
CLEARANCE LAMPRH E33EL-TAILIL
COOLING FANMOTOR-1 (1-modetype) E45 EC-COOLIFHA-A/C
COOLING FANMOTOR-1 (2-modetype-GA
E66 EC-COOLIF
HA-A/C
engine forEurope)
COOLING FANMOTOR-1 (2-modetype-ex-
E46 EC-COOLIF
HA-A/C
eept GAengine forEurope)
COOLING FANMOTOR-2 (1-modetype)
E39 EC-COOLIFHA-A/C
-
COOLING FANMOTOR-2 (2-modetype-GA
E67 EC-COOLiF
HA-A/C
engine forEurope)
COOLING FANMOTOR-2 (2-modetype-ex-
E40 EC-COOLIFHA-A/C
eept GAengine forEurope)
COOLING FANRELAY-1 E12
EC-COOLIFHA-A/C
COOLING FANRELAY-2 E17
EC-COOLIFHA-A/C
COOLING FANRELAY-3 E18EC-COOLIF
HA-A/C
DAYTIME LIGHTUNIT E119EL-DTRL
FRONT FOGLAMP LH E52EL-F/FOG
FRONT FOGLAMP RH
E36EL-F/FOG
FRONT TURNSIGNAL LAMPLH E53EC-TURN
FRONT TURNSIGNAL LAMPRH E32EC-TURN
FRONT WIPERANDWASHER SWITCH E113
EL-WIPER
FUEL FILTER SWITCH
E5EL-WARN
HEADLAMP AIMINGMOTOR UNITLH E48
EL-AIM
HEADLAMP AIMINGMOTOR UNITRH E35 EL-AIM
HEADLAMP LH E49EL-H/LAMP
EL-DTRL
HEADLAMP RH E34EL-H/LAMP
EL-DTRL
HEADLAMP WIPERMOTOR LH E44
EL-HLC
HEADLAMP WIPERMOTOR RH E41EL-HLC
IACV-FICD SOLENOID VALVE(LHDmodels
.
E65 EC-A/CCUTHA-A/C
with CD20 engine)
INHIBITOR SWITCH E222EC-PNP/SWAT-A
IT EL-START
NEUTRAL POSITION SWITCH E220EC-PNP/SW
POWER STEERING OILPRESSURE SWITCH
E3 EC-PST/SW
(RHO models withgasoline engine)
REAR FOGLAMP RELAY E20EL-R/FOG
REAR WIPER ANDWASHER SWITCH E112EL-WIP/R
REAR WIPER RELAY E15EL-WIP/R
SIDE TURN SIGNAL LAMP(Driver side) E1 EL-TURN
WASHER FLUIDLEVEL SWITCH E30EL-WARN
EL-20
Page 393 of 1701

GROUNDDISTRIBUTION
GROUND CONNECT
TO CONN.NO.
CELLCORD
M27 COMBINATION
METER(TACHOMETER) M31EL-METER
COMBINATION METER(AIRBAG WARNING
M'1 RS-SRSEL-WARN
LAMP)
COMBINATION METER(CLOCK ILLUMINA-
M'1 EL-ILL
EL-HORN
TION) (ForEurope andIsrael)
COMBINATION METER(FUELGAUGE) M'1
EL-METER
COMBINATION METER(HIGHBEAM INDICA-
M'1 EL-H/LAMPEL-DTRL
TOR)
COMBINATION METER(SPEEDOMETER) M'1
EC-VSSEC-COOLIF EL-METER
COMBINATION METER(TURN) M'2EL-TURN
COMBINATION METER(WATER TEMP.
M'1 EL-METER
GAUGE)
.
M28/M68
A/T
CONTROL DEVICE(ODCONTROL
(LHD models)
SWITCH) M42
AT-A/T
M28/M60/M68
A/T
CONTROL DEVICE
(A/T
INDICATOR
(RHD models)
ILLUMINATION) M42
EL-ILL
ACCESSORY RELAY(Infuse block) M15
EL-POWER
ASHTRAY ILLUMINATION M44
EL-ILL
BLOWER RELAY(Infuse block) M15
EL-POWER
CIGARETTE LIGHTERSOCKET M43
EL-HORN
COMBINATION FLASHERUNIT M20EL-TURN
COMBINATION METER(METER ILLUMINA- M30
TION) (ForEurope andIsrael) M32EL-ILL
DATA LINKCONNECTOR FORCONSULT M13
EC-MILBR-ABS RS-SRS
DOOR LOCKTIMER (Type-1) M34
EL-D/LOCK
DOOR LOCKTIMER (Type-2) M35EL-D/LOCK
DOOR MIRROR REMOTE CONTROL SWITCHM9 EL-MIRROR
ECM (ENGINE CONTROL MODULE) M39EC-GLOW
FAN SWITCH M45
EC-A/CCUT
EC-LOADHA-A/C
FAN SWITCH ILLUMINATION M48HA-A/C
EL-ILL
FRONT FOGLAMP SWITCH M10EL-F/FOG
EL-ILL
FRONT WIPERAMPLIFIER M74
EL-WIPER
FRONT WIPERMOTOR (WithASS,dualair
M83 EL-WIPER
bag orrear power window)
GLOVE BOXLAMP SWITCH M66EL-ILL
HAZARD SWITCH M54
EL-TURN
EL-ILL
HEADLAMP AIMINGSWITCH M11EL-AIM
HEADLAMP WIPERANDWASHER SWITCH M56 EL-ILL
EL-HLC
IGNITION RELAY(Infuse block) M15EL-POWER
ILLUMINATION CONTROLSWITCH M21
EL-ILL
MIRROR DEFOGGER RELAY M17
EL-DEF
NATS IMMU M36EL-NATS
'1: M30 (With tachometer), M32(Without tachometer)
'2: M30 (Without tachometer), M31(With tachometer)
EL-21
•
Page 419 of 1701
Brush/
Brush spring
SEL015Z STARTING
SYSTEM
Brush Check (Conl'd)
BRUSH SPRING PRESSURE
Check brushspring pressure withbrush spring detached from
brush.
Spring pressure (withnewbrush):
Refer toSOS (EL-50).
e Not within thespecified values...Replace.
Type 1
Type 2
Type 3
SEL016ZBRUSH
HOLDER
1. Perform insulation testbetween brushholder (positive side)
and itsbase (negative side).
e.
Continuity exists....Replace.
2. Check brushtosee ifitmoves smoothly.
e Ifbrush holder isbent, replace it;ifsliding surface isdirty,
clean.
Type 1
Type 2
SEL018ZYoke
Check
Magnet issecured toyoke bybonding agent.Checkmagnet to
see that itis secured toyoke andforany cracks. Replace mal-
functioning partsasan assembly.
Holder maymove slightly asitis only inserted andnotbonded.
CAUTION: Do not clamp yokeinavice orstrike itwith ahammer .
EL-47
•
Page 420 of 1701
•
SEL019Z
Vernier caliper
SEL021Z
Round 0.5-0.8 ,;,;;
~""I
Correct
~File
~ Commutator
SEL022Z STARTING
SYSTEM
Armature Check
1. Continuity test(b
• Nocontinuit etweentwosegm .
2. Insulation tY ... Replace. entssIde byside)
• C .. est (between .
ontlnulty exists Reachcommutato b
....
eplace. rar and shaft).
3. Check comm t
• Rough Sua~or surface.
... and lightly withN
0.500 -600 emery paper.
4. Check diameter of
Commutator ml"
"commutator.
R f
mmumdia
e er toSOS (EL meter:
Less thanspe'f'
-50).
CI
led value R
... eplace.
5. Check depthof.
• Less than02 Insulating moldfrom
(0.020 to003' 1~m) (0.008 in)...Und commutator surface
. In ercutto0.5 to0.8 m'm
EL-48
Page 426 of 1701

CHARGINGSYSTEM
Trouble Diagnoses
Before conducting analternator test,make surethatthebattery isfully charged. A3D-volt voltmeter and
suitable testprobes arenecessary forthe test. Thealternator canbechecked easilybyreferring tothe
Inspection Table.
Before starting, inspectthefusible link.
WITH IeREGULATOR
Burned-out
bulb.
Replace and
proceed to
"@".
Light "ON"
Light "OFF"
Connect
connector (S,
L) and
ground F
terminal
Engine
speed: 1,500 rpm
(Measure B
terminal
voltage)
Make sure
connector (S,L)is
connected
correctly.
(HITACHI
make)
'See
4)for grounding Fterminal.
(MITSUBISHI
make)
Check or
replace drive
belt.
Light "ON"
Light "OFF"
Disconnect
connector (S,
L) and
ground L
lead wire.
Engine
speed:
1,500 rpm
Lighting
switch "ON"
With
alternator sideLterminal
grounded. internalshortoccurs
when
+
diode isshort-circuited.
Light "ON
Dim
light
Light flickers
Bright light
Light
"ON"
Light
"OFF"
Ignition
switch "ON"
@
1) Use fully charged battery.
2) light: Charge warning light
ACG :Alternator partsexcept I'Cregulator
IC-RG :IC regulator
OK :IC-alternator isingood condition.
3) When reaching "Damaged ACG",remove
alternator fromvehicle anddisassembly, inspect
and correct orreplace faultyparts.
4) *Method ofgrounding Fterminal (HITACHI make
only)
Gasoline enginemodel
Contact tipofwire withbrush andattach
wire toalternator body.
~~~
;;z..'~~.~
~~~/j
S$.~~'
s<(r~, -
Brush liftwire
;;.. ~ Q<:::z"d,l'T7.
~ .. ~ ~-)o,IJ!"-f/
- -~~ C);
0~~/
'~-/i ~-,~
-~j~n
- <::::; -~ \•
'" 1A/-'
SEL030Z
5) Terminals
"S","l","B"
and
"E"
aremarked onrear cover ofalternator.
EL-54
Page 434 of 1701
COMBINATIONSWITCH
Combination Switch/Check
FOR EUROPE ANDISRAEL
LIGHT
,-A--..
1~~OFF L HI
WIPER
WASH
REAR
WIPER
AND WASHER
ON
WASH~INT ....
WASH
A ~
III
2ND
B
~ C
(Rearwiper
and washer)
@JEij
(Turn)
(Rear foglamp)
LIGHTING SWITCH
I~,
-
OFF 1ST 2ND
A BC A BC A B
C
5
r.
6
7
8
0100
9
6
616
-~
10
11
0
12
6
25
FRONT
WIPERAND
WASHER SWITCH
TURNSIGNAL
SWITCH
WI
REAR WIPER AND
WASHER SWITCH INTERMITTENT
WiPER VOLUME HORN
SWITCH
(Without airbag)
HEL011
EL-62