Page 295 of 1701
SEC.441
REAR
DRUM BRAKE
Front
m,W.
Rubber greasePOint
• .Brake grease point
~ :N.m (kg-m, f1-lb)
/il.
N.m(kg-m, in-Ib)
SBR772BC
Cl)
Wheel
cylinder assembly
(J)
Return spring
@
Shoe hold-down spring
@
Boot
@
Adjuster
@
Toggle lever
@
Piston
@
Shoe
@
Washer
@
Piston cup
@)
Adjuster lever
@
Retainer ring
@
Cylinder body
@
Adjuster spring
@
Shoe hold-down pin
@
Spring
@
Retainer
@
Plug
Removal
WARNING:
Clean brakeliningwithavacuum dustcollector tominimize the
hazard ofairborne particles orother materials.
CAUTION: Make sureparking brakeleverisreleased completely.
BR-25
•
Page 296 of 1701
Bolts
(M8
x
1.25) Wheel
cylinder
Adjuster
SBR280B
SBR020A REAR
DRUM BRAKE
Removal (Cont'd)
1. Release parkingbrakeleverfully,thenremove drum.
If drum ishard toremove, thefollowing procedures shouldbe
carried out.
a. Remove plug.Thenshorten adjuster tomake clearance
between brakeshoeanddrum asshown.
b. Tighten thetwo bolts gradually.
SBR785BA
2.
After removing retainer,removespringbyrotating shoes.
• Becareful nottodamage wheelcylinder pistonboots.
• Becareful nottodamage parkingbrakecablewhensepa-
rating it.
3. Remove adjuster.
4. Disconnect parkingbrakecablefromtoggle lever.
5. Remove retainerringwith asuitable tool.Then separate
toggle leverandbrake shoe.
Inspection -Wheel Cylinder
• Check wheelcylinder forleakage.
• Check forwear, damage andloose conditions.
Replace ifany such condition exists.
BR-26
Page 298 of 1701
SBR216B
~ ~Vohi'" 'COol
DepreSSi~~
"
~
/
SBR217B
SBR279B
REAR
DRUM BRAKE
Installation (Cont'd)
2. Apply brake grease tothe contact areasshown atleft.
3. Shorten adjuster byrotating it.
• Pay attention todirection ofadjuster.
Wheel Screw Depression
Left Left-handthread
Yes
Right Right-handthread No
4. Connect parkingbrakecabletotoggle
lever.
5. Install allparts.
Be careful nottodamage wheelcylinder pistonboots.
6. Check allparts areinstalled properly.
Pay attention todirection ofadjuster assembly.
7. Install brakedrum.
8. When installing newwheel cylinder oroverhauling wheel
cylinder, bleedair.Refer to"Bleeding procedure", BR-6.
9. Adjust parking brake.RefertoBR-37.
BR-28
Page 300 of 1701
REARDISCBRAKE
SBR208D
Piston seal
@
@
Snap ring
@
Spacer
Wave washer
@
@l
Spacer
@
Bearing
@
Adjuster
@'J
Cup
@)
Piston
@
Piston boot
18
-22)
~ 25-29 (2.5 -3.0,
~
Cable guide
Cylinder
Toggle lever
Pin
Pin boot
ember
Torque m
Retainer
Inner shim
Inner pad
Pad retainer
Outer pad
SEC.
440
CL7HB AND
CL9HC
!
@m@to
,Ii""
pmli"
J
m
@to
p,d ,,,,,,, ""
@~~~:':'~) ~' ~
:d~CL9HC)
II-'b) •
m@
@
'f /
B)
""" .N.m (kg-m,. (ModelCL9HC) @(ModelCL7H
,-,
- "pom' .
'i'i' ,Robb" "" d""" pom'
m'O'
kfluid point eor silicone-base
in
@ :
Bra e Cuprysil)greas
U BC(Poly Butyl
m
@,
p
@
Oo'e"him
@
Strut
@
O-ring
@
Push rod
@
Keyplate
@
Snap ring
@
Seat
@
Spring
@l
Spring cover
@
Snap ring
CD
@
@
@
@
(6)
(j)
@
@
@
@
BR-30
Page 304 of 1701
Snapring
~
Keyplate~
Rod
---{[J
Snaprjng-~
Spring cover~
Spring-l Seat--@
Snap ring-o
Spacer
------L81
VVave washer~
Spacer----i9'J
Ball bearmg~
AdjUSler-i
Cup---@)
P"'o0-e
Convex
portion
SBR809B
Press
SBR810B
SBR078D REAR
DISCBRAKE
Assembly (Cont'd)
3. Match protrusion onkey plate withdepression incylinder.
4. Install snapringwith asuitable tool.
5. Install seat,spring, springcoverandsnap ringwhile
depressing withsuitable tool.
6. Install adjuster inthe specified direction.
7. Install cup,adjuster, bearing,spacers, washersandsnap
ring with asuitable tool.
BR-34
Page 792 of 1701

TROUBLEDIAGNOSES -General Description
Symptom MatrixChart(Cont'd)
SYMPTOM
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AG AH AJAK ALAM HA
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Fuel piping
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Vapor lock
U
Valve deposit
00 000 00
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Poor fuel(Heavy weightgasoline, Low
0
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Throttle body,Throttle wire
••• •
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FE
section
Air leakage fromintake manifold/
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(~)
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tJ
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C;
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-
Collector/Gasket
Cranking Battery
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Alternator circuit
()
0
0
0
(J
0 0
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ELsection
Starter circuit
•
Flywheel
•
-
Clutch interlock switch
0
CL
section
Inhibitor switch
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ATsection
Engine Cylinderhead
••
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• •
•
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Cylinder headgasket
••
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C'
Cylinder block
•
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0
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Piston
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Connecting rod
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Bearing
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Crankshaft
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mechanism Camshaft
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pan/Oil strainer/Oil pump/Oilfilter/
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fillercap
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Water pump
u
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EC-73
•
Page 995 of 1701

TROUBLEDIAGNOSIS -General Descrip_tio_n
1s_R_1
Symptom MatrixChart(Cont'd)
SYMPTOM
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00 0
Fuel piping
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Vapor lock
00
Valve deposit
000 000 00 0
Poor fuel(Heavy weightgasoline. Low
0000 00 00
0
-
octane)
Air Airduct
00 00 0
Air cleaner
0
0
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Air leakage fromairduct
00 00 00 0
0 0
0
(Mass airflow sensor -throttle body)
Throttle body.Throttle wire
•
•
•
•
• •
•
FE
section
Air leakage fromintake
manifoldl
00 0
•
0
0 0
00 0
-
Coliector/Gasket
Cranking Battery
0
0
00 0
0 0
0
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Alternator circuit
00
00
0
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EL
section
Starter circuit
••
Flywheel
•
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Inhibitor switch
00
ATsection
Engine Cylinderhead
•
0
•
•
••
•
0
0
Cylinder headgasket
•
0
()
•
0
•
0
0
00
Cylinder block
•
0
()
0 00 0 00
Piston
•
0
0
•
0
0
•
0
0
Piston ring
•
0
00 0
0 0 00
Connecting rod
00 00
00 0 0
Bearing
000 000 0
0
Crankshaft
00
0 0
0
0 0
0
Valve Timingchain
•
0
0
••
•
0
0 0
mechanism Camshaft
•
0
•• •
0
0 0
Intake valve
•
0
00 0
0
•
0
0
0
Exhaust valve
•
0
00 00 0000
Hydraulic lashadjuster
0000
'0
0 0
-
Exhaust Exhaust
manifoldlTube/Mulfler/Gasket
00
00 0
0
00
0 0
Three waycatalyst
•
0
0
•
0
0 000 0
Lubrication Oilpan/Oil strainer/Oil pump/Oilfilterl
000
0
0 0
0
Oil gallery
••
Oil level (Low)/Filthy oil
00 0000
0 0
0
Cooling Radiator/Hose/Radiator fillercap
00
0 00
0 0 00
Thermostat
00
00 0
0 00 0
00
Water pump
000 000 0 0
0
Water gallery
00 00 00
0 0
0
Cooling fan
00 0
00
0 0
0 0
0
0
Coolant level(low)/Contaminated cool-
00
0000
0 0
0
ant
• ;High Possibility Item
0; Low Possibility Item
EC-276
Page 1155 of 1701
ENGINELUBRICATION SYSTEM
Lubrication Circuit
... Return
~Feed Oil
tube
Camshaft
--Hydraulic lashadjuster
Oil pan
SLC0248
•
Oil passage
.- :Oil gallery
4-. - .
By-pass passage
....--. Tooilpan
SLC0258
~~
9
Oil pressure switch
~If SLC518A Oil
Pressure Check
WARNING:
• Becareful nottoburn yourself, asthe engine andoilmay
be hot.
• Oilpressure checkshould bedone in"Neutral position".
1. Check oillevel.
2. Remove oilpressure switch.
LC-17