Page 1184 of 1701
PREPARATION
Special Service Tools(Cont'd)
Engine
Tool number
Description application
Tool name
GASRCD
KV10116200 Disassemblingand
Valve spring
assemblingvalve
compressor mechanism
•
CD
KV10115900
XX
Attachment
NT022
KV101092S0 Disassemblingand
Valve spring
assemblingvalve
compressor mechanism
0
CD
KV10109210
0
Compressor
X
@
KV10109220
Adapter
NT021
KV10115600 Installingvalveoilseal
Valve oilseal drift
c
d
SideA SideB
-HaP
a:
20 (0.79) 20(0.79)
XX
Side A
b:13 (0.51) 14.2(0.559)
(Side(Side
a
c:
10.3 (0.406)
11
(0.43)
A)A)
d: 8(0.31) 8(0.31)
e
f
e:10.7 (0.421) 10.7(0.421)
f:
5(0.20) 5(0.20)
NT603
Unit:
mm(in)
KV10107902
~
Removing
valveoilseal
Valve oilseal puller
CD
KV10116100
Valve oilseal
XXX
puller adapter
I~
\
./
'...:_.~---/
NT605
KV10115700 Adjustingshims
Dial gauge stand
0
X
NT012
KV101151 SO
Changingshims
Lifter stopper set
@t
l
:~
CD
KV10115110
Camshaft pliers
as
J
@
KV10115120
X
Lifter stopper
F
&)
NT041
EM-5
Page 1186 of 1701
Toolnumber
Tool name Description
PREPARATION
Special Service Tools(Cont'd)
Engine
application
GA SRCD
KV10112100
Angle wrench
ST16610001*
Pilot bushing puller
KV11102900*
Pulley puller
KV101056S0*
Ring gear stopper
G) KV10105630
Adapter
@ KV10105610
Plate assembly
NT014
NT045
NT647
NT617
Tightening
boltsforbear-
ing cap, cylinder head,
etc.
Removing pilotbushing
Removing injectionpump
pulley
Preventing crankshaft
from rotating
a:
3(0.12)
b: 6.4 (0.252)
c:
2.8 (0.110)
d: 6.6 (0.260)
e:
107 (4.21)
f:
14 (0.55)
g:
20 (0.79)
h: 14 (0.55) dia.
Unit: mm(in)
x
x
x
X
X
x
*:
Special toolorcommercial equivalent
EM-7
Page 1188 of 1701
OUTERCOMPONENT PARTS
GA16DE WITHOUT VTC,14DE AND15DE
~ 15.7 •
20.6 (1.60 •2.10,11.58 -
15.19)
SEC.
140.150.210.211.220.221.253
•
l
-Q;Jj
Si ""~
/4J
0/)'
~ff?~~
1ii] •.
28 •'.34 '0.'" •0.851, 55.'•73.9) /
ijJ
'.28 -'.34 (0.'" •0.851, 55.'•73.9)
CIDco:J
19.6•29.4
(2.00 .3.00,
14.46•21.69)~
[jJ :
N.m (kg-m, in-Ib)
~ :N.m (kg-m, fHb)
~ :Apply
liquidgasket.
SEM060FA
G)
Oilpressure switch
@
Distributor
@
Spark plug
@
Thermal transmitter
@
Intake manifold
@
Intake manifold supports
(J)
OiIfilter
@
Thermostat
@
Water pump
EM-9
Page 1190 of 1701
OUTERCOMPONENT PARTS
COJ
15.7 -20.6 (1.60 -2.10, 11.58 -15.19)
•
7
SEM223F
~
9 -
~~~/~ ->
. f'
!il6.28 _8.34 (0.641 -0.851, 55.6-73.9)
~ 6.28.8.34 (0.641-0.851, 55.6-
73.9)-.1
COJ
15.7 -20.6
* :
Refer to"Tightening Order".
~: N.m(kg-m. ft-Ib)
~: N.m(kg-m. in-Ib)
~ :Apply
liquidgasket.
GA16DE
WITHVTC
SEC.
130.140.150.210.211.221.226.253 ~
~ ,... -26.5
{2.1' -'.70,
:5.19 _19.5Sl-\,,4
r
G)
Oilpressure switch
@ Knock sensor
@
Distributor
@
VTCsolenoid valve
@
Intake manifold gasket
@
Intake manifold assembly
(J)
Water pump
@
Thermostat housing
@
Thermostat
EM-11
Page 1193 of 1701
OUTERCOMPONENT PARTS
SEC. 120-140-147-210
Front
Except forAustralia
SEC. 140-208-226
P::~
40•50 (4.1 •5.1, 30•37)
~ ~~29-34
L
'r•,
t::~
(3.0-3.5, 22-25)
I'! - ~
r.e.t
r r
tf------- ~
3.7 -5.0
c -____
J
~l
(0.38•0.51,
~37'~
f'~~~
330-4431
(0.38 -0.51, ~
~Q;f;~
330 -443)
Ji
O'
L"'}.
J)
~ -rlng~
r
[O;J
16-21 _
y-' "
(1.6 -2.1, ~ ---
~~~I
12 •15) '\ ,-"
-- - .•to.]
16-21
!il',0 _
,,+ ·<1J1'>:t;)
(1.• -
2.1,
12-15)
(0.92 -1.2, 79.9_104.2).../ ~1iI3.7-5.0
rrTl
(0.38•0.51,
~-~ 29-34 (3.0 •3.5, 22•25) 33.0•44.3)
4
For Australia
Tighten in
numerical order.
~ :N.m (kg-m, ft-Ib)
1iI :N'm (kg-m, in-Ib)
a :
Apply
liquidgasket.
5
SEM242F
G)
Crankshaft pulley
@
Gusset
@
Gasket
@
Exhaust manifold
@
EGR tube
@
Water outlet
IJ)
Water drainplug
@ •
Heated oxygen sensor
(Australia
AIT
models and
Europe models)
EM-14
•
Oxygen sensor
(Except Australia
AIT
models
and Europe models)
@
Three-way catalyst
Page 1238 of 1701

OUTERCOMPONENT PARTS
•
SEM231F
SEC.
130-140-150-210-211-221
~ __to:J
13•16 (1.3 -1.6, 9.12)
to:J
16•21 (1.6. 2.1,12. 15)
to:J
20•29
(2.0 •3.0,
14 .22)
to:J
41-52 (4.2 -5.3, 30-38)
~---- D_?
. 'J ~
~~~ 0
-t::;-.....~ /,
0
to:J
21-26 ./"
(2.1. 2.7, ,./"~/'
12 -1~)
fs\
19-~~7
~ to:J
16•21
Q
to:J
18. 21 ,
to:J
45_60 (1.6-2.1, 0
Ii]
6.3 _8.3
(1.8 •2.1, (4.6•6.1, 12•15)
1
(0.64•0.85,
to:J
16•19 13-15)
to:J
16•21 33•44)
(1.6 -1.9, (1.6-2.1,
to:J
16•21
12 -14)
12•15)
t"J
16•,.
f"-~
t"J
15•21
r::!
*
H
...----4lJ
~~'. '1~
J
r \~ ~~'..,:;
1,
~Q.
/¥i-;:
--'Il
1il3.7 -5.0
J~
--A)
to:J
16-21
~11V>/
(0.38 _0.51, A~ - (1.6.2.1,12•15)\...,//
~to:J
20.29(2.0-3.0, 14-22)
33.0 •44.3)
Y
&'/-
:f~l
to:J
20•26 (2.0 •2.7, 14-20)
to:J :
N'm (kg-m, fl-Ib)
to:J
16-21 (1.6 -2.1, 12-15)~/
Ii] :
N'm (kg-m, in-Ib) •
~ :Apply
liquidgasket.
*:
Refer toLC section
("Thermostat", "ENGINECOOLING SYSTEM").
G)
Oilfiller cap
@
Oilcatcher
@
Thermostat
@
Rocker cover
@
Oilfilter
@
Water inlet
@
PCVvalve
@
Water pipeassembly
@
Starter motor
@
Camshaft
positionsensor,igni-
@
Thermal transmitter
@
Power steering oilpump
tion coiland power transistor
@
Engine coolant temperature adjusting
bar
built intodistributor
sensor
@
Power
steering oilpump
@
Intake manifold supports
@
Thermostat housing bracket
@
Knock sensor
@
Airrelief plug
rJ)
Oilfilter bracket
EM-59
Page 1292 of 1701
Rightside
SEC. 130.135.185.186.210.213.233
~: N.m(kg-m. in-Ib)
[ClJ :
N.m (kg-m. ft-Ib)
OUTER
COMPONENT PARTS
I~
16-21
(1.6 -2.1,
12-
15)7
I
.~
SEM044FA
•
G)
Starter motor
@
Injection pump
@
Injection tube
@
Thermostat housing
@
Injection nozzle
@
Spill tube
!J)
Water outlet
@
Beltcover
EM-113
@
Timing belt
@
Injection pumpsprocket
@
Rear camshaft sprocket
@
Rear backcover
@
Oilcooler
@
Gasket
Page 1293 of 1701
OUTERCOMPONENT PARTS
Left side
SEC. 120.135.140.210.230
l"J
16•21 (1.6 .2.1. 12•
7
<, ~
~
/
7~
~ 16-21 (1.6 •2.1, 12•15)~~""
Ii] :
N.m (kg-m, in-Ib)
~ :N.m (kg-m, fl-Ib)
L
~-@@~
-@
~18•22 (1.8 -2.2, 13.16)
6
/
~~ ~2.75(6.3.7.6,46 -55)
SEM045FA
CD
Beltcover upper
@
Water pumppulley
@
Beltcover lower
@
Crankshaft pulley
@
Alternator
@
Alternator bracket
EM-114
(J)
Exhaust manifold
@
Gasket
@
Intake manifold