INSTRUMENT PANEL REPLACEMENT (Fig. 9)
(1) Disconnect negative cable from battery.
(2) Remove:
²Parking brake release handle
²lower heat/AC duct below steering column
²ash receiver²lower instrument panel (Fig. 10)
²cluster bezel
²cluster assembly
²clock (if equipped)
²radio and heater control panel
²instrument panel switches
²headlamp switch
Fig. 8 Gear Selector Indicator
Fig. 9 Instrument Panel Exploded View
Fig. 10 Lower Instrument Panel Removal/Installation
8E - 8 XJ INSTRUMENT PANEL AND GAUGESJ
DIAGNOSINGÐALL LAMPS OUT
(1) Inspect fuse #9. Replace as required.
(2) Measure voltage at instrument cluster connec-
tor terminal 20. Meter should read zero ohms. If not,
repair open to ground.
UPSHIFT INDICATOR LAMP
Vehicles equipped with manual transmissions have
an optional upshift indicator lamp. The lamp is con-
trolled by the PCM. The lamp lights to indicate when
the driver should shift to the next highest gear for best
fuel economy. The PCM will turn the lamp off after 3 to
5 seconds if the upshift is not performed. The lamp will
remain off until the vehicle stops accelerating and is
brought back to the range of lamp operation or shifted
into another gear.
The indicator lamp is normally illuminated when
the ignition switch is turned ON and it is turned off
when the engine is started. The lamp will be lighted
during engine operation according to engine speed
and load.
(1) Turn ignition switch to ON.
(2) Ground pin 2 of cluster connector. Lamp should
light. If not, replace bulb. If OK, continue with step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between cluster connector pin 2 and pin 54 of
the PCM. If not, repair open. If OK, refer to DRB
scan tool actuator test of upshift indicator.
BRAKE INDICATOR LAMP
The brake indicator is a dual function lamp. It will in-
dicate an unequal pressure condition in the split brake
hydraulic system and it also will indicate when the park-
ing brake is engaged. Separate switches are used for each
indicator lamp function. A switch mounted on the brake
pedal assembly will close a ground circuit whenever the
parking brakes are applied. A second switch is installed
in the brake hydraulic lines near the master cylinder. If
the switch is balanced by equal pressure on both ends of
the switch valve, the valve remains centered and the
lamp remains off. If the valve is shifted by unequal pres-
sure between the front or rear brake hydraulic systems,
the lamp circuit is connected to ground. To make sure
the brake lamp is functional before the vehicle is driven,
it is illuminated through a ground circuit when the igni-
tion switch is turned to the START position.
(1) Turn ignition switch to ON.
(2) Ground pin 1 of the cluster connector. Lamp
should light. If not, replace bulb. If OK, continue
with step 3.
(3) Turn ignition switch to OFF. Check for continuity to
park brake switch and brake warning switch.
MALFUNCTION INDICATOR LAMP (CHECK ENGINE)
The Malfunction Indicator Lamp (Check Engine) il-
luminates each time the ignition switch is turned
ON and stays on for 3 seconds as a bulb test.If the PCM receives an incorrect signal or no signal
from certain sensors or emission related systems the
lamp is turned on (pin 32 of PCM). This is a warning
that the PCM has recorded a system or sensor mal-
function. In some cases when a diagnostic fault is de-
clared the PCM will go into a limp-in mode in an
attempt to keep the system operating. It signals an
immediate need for service.
The lamp also can be used to display diagnostic
trouble codes (DTC). Cycle the ignition switch ON,
OFF, ON, OFF, ON within 5 seconds. This will allow
any DTC's stored in the PCM memory to be dis-
played in a series of flashes representing digits.
(1) Turn ignition switch to ON.
(2) Ground pin 4 of cluster connector. Lamp should
light. If not, replace bulb. If OK, continue with step 3.
(3) Turn ignition switch to OFF. Check for conti-
nuity between cluster connector pin 4 and PCM cav-
ity 32. If OK, replace PCM. If not, repair open.
SEAT BELT REMINDER LAMP
Apply 12 volts to terminal 16 of cluster connector.
Lamp should light. If not, replace bulb. If OK, check
wiring for an open to buzzer module. Refer to Group
8U - Chime/Buzzer Warning Systems.
INSTRUMENT PANEL ILLUMINATION LAMPS
The instrument panel illumination lamps share
two common connections. There is a splice after fuse
#10 that connects the lamps to battery feed. There is
also a splice that connects all lamps to ground. Be-
cause they share these common connection points in
a parallel circuit, the illumination lamps will all
come on at the same time. It also means one or more
lamps can be out without affecting the operation of
the other lamps.
On the battery side of the circuit, the headlamp
switch illumination rheostat/switch and panel lamps
fuse receive battery feed in series from the park/tail
fuse. In the park lamp position, the headlamp switch
completes the circuit from the park/tail fuse to the il-
lumination rheostat/switch and panel lamps fuse.
The illumination rheostat contains a variable resis-
tor that allows the driver to vary illumination inten-
sity from off to full brightness.
DIAGNOSIS
(1) Turn parking lamps ON.
(2) Check fuse #10. Replace as required.
(3) Measure voltage at battery side of fuse #10
with rheostat turned counterclockwise to clockwise
(LO to HI). Meter should read zero volts to battery
voltage. If not, replace headlamp switch.
(4) Measure resistance at ground side of fuse #10
with parking lamps OFF. Meter should read almost
zero ohms (except bulb filament). If not, repair open
to ground. If zero ohms, 12 volt supply wire from fuse
is shorted to ground, repair short.
8E - 16 YJ INSTRUMENT PANEL AND GAUGESJ
TURN SIGNALS AND HAZARD WARNING FLASHER
CONTENTS
page page
HAZARD LAMPSÐXJ.................... 1
HAZARD LAMPSÐYJ.................... 2
TURN SIGNALSÐXJ..................... 1TURN SIGNALSÐYJ..................... 2
TURN/HAZARD SWITCH REPLACEMENT - ALL
MODELS............................. 3
TURN SIGNALSÐXJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the turn signal lever in its up or down posi-
tion and the ignition switch in ACCESSORY or ON,
current flows through the:
²turn/hazard switch
²selected turn indicator bulb
²front and rear turn signal bulbs
²and the front side marker bulb.
With the headlamps OFF, the turn and front side
marker lamps flash in unison.With the headlamps
ON, the turn and front side marker lamps flash al-
ternately.
DIAGNOSISÐTURN SIGNAL INOPERATIVE
(1) A turn signal indicator that does not flash usu-
ally indicates a burned out turn signal bulb. Check
for and replace if defective. System should now func-
tion properly. If not, go to next step.
High generator output voltage can burn out
lamps rapidly.(2) Remove and inspect 20 amp #8 fuse. Replace if
necessary. If OK, go to next step.
(3) Remove turn flasher, light blue can, located in
upper left corner of fuse block.
(4) Turn ignition switch to ACCESSORY. Check
for battery voltage at flasher bottom cavity on fuse
block. If OK, go to next step. If not, repair open cir-
cuit in wiring between turn flasher and #8 fuse.
(5) Turn ignition switch to ACCESSORY. Move
turn signal lever up or down. Replace turn flasher
with known good flasher. The lamps should flash. If
not, replace original flasher and go to next step.
(6) Turn ignition switch to OFF. Follow procedure
for turn/hazard switch replacement to locate steering
column connector. Unplug connector.
(7) Turn ignition switch to ACCESSORY. Check
for battery voltage at connector terminal L. If OK,
replace turn/hazard switch and check that lamps
flash. If not, repair open circuit in wiring between
turn flasher and steering column connector terminal
L.
HAZARD LAMPSÐXJ
Refer to Section 8W - Wiring Diagrams for cir-
cuit wiring diagram.
DESCRIPTION
With the hazard switch ON, current flows through
the:
²hazard flasher
²the turn/hazard switch
²two front turn signal bulbs
²two rear turn signal bulbs
²two front side marker bulbs
²and two turn indicator bulbs.
All of these bulbs will flash on and off.
DIAGNOSISÐHAZARD LAMPS INOPERATIVE
(1) Inspect 20 amp #F13 fuse in Power Distribu-
tion Center (PDC). The PDC is located in the engine
compartment, passenger side. For location of fuse,check underside of PDC cover. Replace if necessary.
If OK, go to next step.
(2) Remove hazard flasher (tin can) located in fuse
block.
(3) Check for battery voltage at the terminal on
the right (3 o'clock). If OK, go to next step. If not, re-
pair open circuit in wiring between #F13 fuse and
hazard flasher right terminal.
(4) Replace hazard flasher with known good
flasher. Activate hazard warning switch. Lamps
should flash. If not, replace original flasher and go to
next step.
(5) Follow procedure for turn/hazard switch re-
placement to locate steering column connector. Un-
plug connector.
(6) Check for battery voltage at connector terminal
K. If OK, replace turn/hazard switch. If not, repair
open circuit in wiring between hazard flasher and
steering column connector terminal K.
JTURN SIGNALS AND HAZARD WARNING FLASHER 8J - 1
YJ
INDEX
page page
Diagnosing Windshield Wipers............... 11
Diagnosing Intermittent Windshield Washer..... 12
Diagnosing Non-Intermittent Windshield Washer . 12
Diagnosing Rear Wiper/Washer.............. 14
Front Wiper Arm and Pivot Assembly Replacement . 9
Front Wiper Arm Replacement............... 8
Front Wiper Blade Replacement.............. 8
Front Wiper Motor........................ 10Front Wipers/Washers General Information...... 8
Rear Washer Pump Replacement............ 13
Rear Wiper Arm Replacement............... 12
Rear Wiper Motor Replacement.............. 13
Rear Wiper Switch Replacement............. 13
Rear Wiper/Washer Switch Testing........... 14
Washer Nozzle Replacement................ 13
Washer Pump Replacement................ 11
FRONT WIPERS/WASHERS GENERAL
INFORMATION
The non-intermittent windshield wiper circuit con-
tains three components; control switch, motor and
washer pump. The intermittent circuit contains the
same components and a wiper module that provides
the delay function. Both circuits receive battery feed
from and are protected by a 5.3 amp circuit breaker.
In the non-intermittent wiper circuit, the switch
connects the motor directly to ignition feed for low
and high speed operation. In the intermittent circuit,
the switch supplies ignition feed to the delay module,
which then supplies the motor. In the delay position,
the module is connected with the variable resistor in
the wiper switch. The value of the resistance is used
by the solid state module to charge a capacitor,
which triggers the amount of delay between wipes.
The wiper motor has an arrangement of brushes
providing the two wiper speeds. When the wipers are
turned off, the park switch maintains current to the
motor until the wipers reach the park position on the
windshield.
The washer pump receives ignition feed either di-
rectly from the wiper switch or from the intermittent
module. In either case the electric motor will drive
the washer pump.
The wiper motor is mounted on the lower left cor-
ner of the windshield.
FRONT WIPER BLADE REPLACEMENT
Rotate the wiper blade release (Fig. 1) clockwise.
This will release the wiper blade from the pivot pin.
CAUTION: Take care to ensure that the wiper arm
does not strike the windshield after the wiper blade
has been removed.
To install, place the blade assembly on the wiper
arm and snap the blade assembly into position.
FRONT WIPER ARM REPLACEMENT
(1) Pull the wiper arm forward.
(2) Insert an ice pick type tool into the hole (Fig.
2).
Fig. 1 Wiper Blade Removal
Fig. 2 Wiper Arm Removal/Installation
8K - 8 WINDSHIELD WIPERSJ
UNDERHOOD LAMP BULB REPLACEMENT
REMOVALÐALL VEHICLES
(1) Disconnect the wire harness connector from the
underhood lamp.
(2) Rotate the bulb counter-clockwise and remove
it from the lamp base socket.
INSTALLATIONÐALL VEHICLES
(1) Insert a replacement bulb in the lamp base
socket and rotate it clockwise.
(2) Connect the wire harness connector to the
lamp.
UNDERHOOD LAMP REPLACEMENT
REMOVALÐALL VEHICLES
(1) Disconnect the wire harness connector from the
lamp.(2) Rotate the bulb counter-clockwise and remove
it from the lamp base socket.
(3) Remove the screw that attaches the lamp re-
flector and support bracket to the hood inner panel.
(4) Remove the lamp from the hood inner panel.
INSTALLATIONÐALL VEHICLES
(1) Position the underhood lamp on the hood inner
panel.
(2) Install the attaching screw through the lamp
and into the hood panel. Tighten the screw securely.
(3) Insert a replacement bulb in the lamp base
socket and rotate it clockwise.
(4) Connect the wire harness connector to the
lamp.
8L - 18 LAMPSJ
INTERIOR LAMPS
INDEX
page page
Dome Lamp Replacement.................. 20
Dome/Courtesy Lamp Service Information...... 19
Dome/Courtesy Lamp Trouble Diagnosis....... 19
Hardtop Dome/Cargo Lamp Bulb ReplacementÐYJ
Vehicles.............................. 20Illuminated Entry System Service Information . . . 20
Illuminated Entry System Trouble Diagnosis.... 21
Lighted Vanity Mirror...................... 19
Lighted Vanity Mirror Trouble Diagnosis....... 19
Overhead ConsoleÐXJ Vehicles............. 20
DOME/COURTESY LAMP SERVICE INFORMATION
XJ VEHICLES
Voltage is applied at all times via the dome lamp
fuse to each of the interior lamp bulbs. The interior
lamp bulbs illuminate when they are connected to
body ground via the switch:
²headlamp switch,
²glove box switch,
²door pillar switch, and
²liftgate switch (if the cargo lamp is ON.)
If equipped with Security Alarm Module, refer to
Group 8QÐVehicle Theft Security System.
YJ VEHICLES
The dome/cargo and courtesy lamps are controlled
via ON/OFF switches. The ON/OFF switches are in
the lamp ground circuits. Voltage via the dome/cour-
tesy lamp fuse is applied directly to the lamp bulbs.
When either door is opened, the door pillar switch
contacts close and provide a direct path to vehicle
body ground.
The cargo/cargo and courtesy lamps can also be
turned on via the interior lamp illumination rheo-
stat.
DOME/COURTESY LAMP TROUBLE DIAGNOSIS
ALL LAMPS INOPERATIVE
(1) Rotate the headlamp switch rheostat clockwise.
The lamps should light. If not OK, remove, inspect
and test the dome lamp fuse. Replace if bad.
(2) If the fuse is OK, repair the open circuit in the
wire harness to vehicle body ground.
ONE LAMP INOPERATIVE
(1) Measure the resistance across the bulb holder
terminals. The ohmmeter should indicate zero ohms.
If not, replace the bulb.
(2) Measure the voltage between the voltage side
of the bulb holder and vehicle body ground. The volt-
meter should indicate battery voltage. If not, repair
the open circuit in the wire harness to the splice.
LAMPS INOPERATIVE WITH ONE OR MORE
DOORS OPENED
(1) Remove the inoperative switch from the door
pillar and connect the switch wire directly to ground.
The lamp should light.
(2) If not, check for an open circuit in black
(ground) wire. Repair as necessary. If lamps still do
not light, replace the switch.
LIGHTED VANITY MIRROR
SERVICE INFORMATIONÐXJ VEHICLES
Both the driver and the front passenger sunvisor
can be equipped with a lighted vanity mirror. A
lamp located at each side of the vanity mirror. The
lamps are switched ON automatically when the mir-
ror cover is lifted (Fig. 1).
Voltage is applied directly to the vanity lamp bulbs
via the dome lamp fuse.
LIGHTED VANITY MIRROR TROUBLE DIAGNOSIS
VANITY LAMPS INOPERATIVE
(1) Remove, inspect and test the dome lamp fuse.
Replace if defective.
(2) Test the dome lamp operation. If OK, go to the
next step. If not OK, repair the open circuit in the
wire harness from the splice.
Fig. 1 Lighted Vanity Mirror
JLAMPS 8L - 19
WIRING DIAGRAMS YJ
ALPHABETICAL INDEX
Wiring Diagram Name Sheet Number
ABS Accelerator Sensor........................59
ABS Control Module.....................57, 58, 59
ABS Control Module Connector...................60
ABS Motor Pump Relay........................57
ABS Power Relay............................57
A/C Blower Switch............................50
A/C Compressor.............................49
A/C Low Pressure Switch.......................49
A/C Relay.................................49
A/C Thermostat..............................50
Accessory Illumination.........................32
Air Conditioning System (4.0L).................49, 50
A/C Blower Switch..........................50
A/C Compressor............................49
A/C Low Pressure Switch.....................49
A/C Relay................................49
A/C Thermostat............................50
Field Jumper..............................50
Powertrain Control Module.....................49
Anti-Lock Brake System (TEVES).............57, 58, 59
ABS Accelerator Sensor.......................59
ABS Control Module....................57, 58, 59
ABS Motor Pump Relay.......................57
ABS Power Relay...........................57
Brake Pedal Travel Sensor.....................57
Data Link Connector.........................57
Diode..................................58
Hydraulic Actuation Unit......................58
Left Front Wheel Sensor......................59
Left Rear Wheel Sensor.......................59
Power Distribution Center.....................57
Pump Motor..............................57
Pump Motor Sensor.........................57
Right Front Wheel Sensor.....................59
Right Rear Wheel Sensor......................59
Automatic Shut-Down Relay...................11, 17
Back-Up Lamps...........................51, 52
Back-Up Lamp Switch..........................7
Battery................................1,3,5
Blower Motor...............................47
Blower Resistor.............................47
Blower Switch..............................47
Body Harness Connector........................36
Brake Pedal Travel Sensor.......................57
Brake Warning Switch..........................9
Bulkhead Connector........................65, 66
Buzzer Module..............................36
Camshaft Position Sensor....................12, 18
Center High Mounted Stop Lamp..................52
Charging System 2.5L Engine...................3,4
Battery..................................3
Generator.................................3
Power Distribution Center......................4Wiring Diagram Name Sheet Number
Charging System 4.0L Engine...................5,6
Battery..................................5
Generator.................................5
Power Distribution Center......................6
Cigar Lighter...............................24
Circuit Breakers
Headlamp Switch.........................1,29
#11 (W/Wiper).....................2,10,38,39
Clock....................................45
Cluster Connector............................41
Crankshaft Position Sensor...................12, 18
Data Link Connector.....................13, 19, 57
Daytime Running Lamp Module...................28
Dimmer Switch............................1,29
Dome and Courtesy Lamps......................35
Dome Lamp..............................35
Left Courtesy Lamp.........................35
Left Front Door Jamb Switch...................35
Right Courtesy Lamp........................35
Right Front Door Jamb Switch..................35
Dome Lamp................................35
Electrically Tuned Radio with Clock.................45
Electrical Schematic of Cluster....................42
Electrical Schematic of Gauge Package..............44
Electronic Speedometer.........................42
Electronic Tachometer..........................42
Engine Coolant Temp Gauge.....................44
Engine Coolant Temperature Sensor..............15, 21
Engine Oil Pressure and Temperature System..........23
Engine Coolant Temperature Sending Unit...........23
Engine Oil Pressure Sending Unit................23
Engine Oil Pressure Gauge......................44
Engine Starter System........................2,7
Back-Up Lamp Switch........................7
Engine Starter Motor.........................7
Engine Starter Relay..........................7
Park/Neutral Position Switch....................7
Engine Wiring Connector (16 Way).................69
4-WD Command Trac Switch......................8
Field Jumper...............................50
Fog Lamp Relays............................30
Fog Lamp Switch............................30
Front End Lighting.........................25, 26
Left Fog Lamp.............................25
Left Headlamp.............................25
Left Park and Turn Signal Lamp.................25
Left Side Marker Lamp.......................25
Right Fog Lamp............................26
Right Headlamp............................26
Right Park and Turn Signal Lamp................26
Right Side Marker Lamp......................26
Front End Lighting (Canada)...................27, 28
Daytime Running Lamp Module.................28
JWIRING DIAGRAMS 8W - 73
Wiring Diagram Name Sheet Number
Left Back-Up Lamp..........................51
Left Courtesy Lamp.........................35
Left Fog Lamp..........................25, 27
Left Headlamp..........................25, 27
Left Park and Turn Signal Lamp..............25, 27
Left Side Marker Lamp....................25, 27
Left Tail, Stop and Turn Signal Lamp..............51
Right Back-Up Lamp.........................52
Right Courtesy Lamp........................35
Right Fog Lamp.........................26, 28
Right Headlamp.........................26, 28
Right Park and Turn Signal Lamp.............26, 28
Right Side Marker Lamp...................26, 28
Right Tail, Stop and Turn Signal Lamp.............52
Underhood Lamp............................8
Left Back-Up Lamps..........................51
Left Courtesy Lamp...........................35
Left Fog Lamp...........................25, 27
Left Front Door Jamb Switch.....................35
Left Front Speaker............................46
Left Halo Speaker............................46
Left Headlamp............................25, 27
Left Park and Turn Signal Lamp................25, 27
Left Side Marker Lamp......................25, 27
Left Tail, Stop and Turn Signal Lamp...............51
MAP Sensor.............................15, 21
Mercury Switch..............................8
Modules
ABS Control Module....................57, 58, 59
Buzzer Module.............................36
Daytime Running Lamp Module.................28
Intermittent Wiper Module.....................40
Motors
Blower Motor.............................47
Engine Starter Motor.........................7
Idle Air Control Motor.....................14, 20
Rear Wiper Motor..........................37
Wiper Motor...........................38, 39
Oil Pressure and Temp System...................23
Panel Lamp Dimmer Switch......................1
Panel Lamps.............................31, 32
Accessory Illumination........................32
Heater Control Panel Illumination.................32
Panel Lamp Dimmer Switch....................31
Transmission Range Illumination.................32
Park Brake Switch.............................9
Park/Neutral Position Switch......................7
Part Throttle EMCC 3-Speed Automatic Transmission.....56
Part Throttle EMCC Relay.......................56
Part Throttle EMCC Solenoid.....................56
Power Distribution Center.................1,4,6,57
Power Distribution Center Identification Cover..........67
Power Distribution Center Relays..................68
Power Steering Switch.........................14
Powertrain Control Module............11-22, 48, 49, 56
Powertrain Control Module Connector (2.5L Engine)......63
Powertrain Control Module Connector (4.0L Engine)......64
Provisions for A/C (2.5L).......................48Wiring Diagram Name Sheet Number
Radio Illumination Relay........................45
Radio System............................45, 46
Electrically Tuned Radio with Clock...............45
Left Front Speaker..........................46
Left Halo Speaker...........................46
Radio Illumination Relay......................45
Right Front Speaker.........................46
Right Halo Speaker..........................46
Rear Lighting............................51, 52
Center High Mounted Stop Lamp................52
Left Back-Up Lamp..........................51
Left Tail, Stop & Turn Signal Lamp & License Lamp....51
Right Back-Up Lamp.........................52
Right Tail, Stop & Turn Signal Lamp..............52
Rear Wiper/Washer System......................37
Rear Wiper Motor..........................37
Rear Wiper Switch..........................37
Washer Pump.............................37
Relays
A/C ....................................49
ABS Motor Pump Relay.......................57
ABS Power Relay...........................57
Automatic Shut Down Relay.................11, 17
EMCC...................................56
Engine Starter Relay..........................7
Fog Lamp Relays...........................30
Fuel Pump Relay........................11, 17
Heated Rear Window Relay....................54
Horn Relay...............................33
Radio Illumination Relay......................45
Right Back-Up Lamp..........................52
Right Courtesy Lamp..........................35
Right Fog Lamp...........................26, 28
Right Front Door Jamb Switch....................35
Right Front Speaker...........................46
Right Halo Speaker...........................46
Right Headlamp...........................26, 28
Right Park and Turn Signal...................26, 28
Right Side Marker Lamp.....................26, 28
Right Tail, Stop and Turn Signal Lamp..............52
Seat Belt/Ignition Key Warning Buzzer...............36
Seat Belt Switch.............................36
Sensors
ABS Accelerator Sensor.......................59
Brake Pedal Travel Sensor.....................57
Camshaft Position Sensor...................12, 18
Crankshaft Position Sensor..................12, 18
Engine Coolant Temperature Sensor............15, 21
Heated Oxygen Sensor.....................11, 17
Intake Air Temperature Sensor................15, 21
MAP Sensor...........................15, 21
Pump Motor Sensor.........................57
Throttle Position (Sensor)...................15, 21
Vehicle Speed Sensor.....................12, 18
Wheel Sensors............................59
Speakers..................................46
Speedometer...............................42
JWIRING DIAGRAMS 8W - 75